Greenheck Fan Part #470655 Start-UpDirect Gas 50/50 Recirculation, Set the Low Fire Time Delay

Page 12
Start-Up Direct Gas

Start-Up Direct Gas

• 50/50 Recirculation

important

Proper air velocity over the burner is critical on direct fired gas units. If the air velocity is not within the unit specifications, the unit will not operate efficiently, may have sporadic shutdowns and may produce excessive carbon monoxide (CO) or other gases.

4b. Set the Burner Air Pressure Differential

With the fan running and discharging 70°F air, connect a U-Tube manometer to the outer sensing probes (see below) and measure the static pressure across the burner.

Outer Sensing Probes

4b. Set the Burner Air Pressure Differential 8 5. Set the Low Fire Time Delay

6. Set the Maximum Firing Rate 7 Manual background

0.5 - 0.8 in. WC

Manual background 6 Manual background

Manual background 5 Manual background

Measuring the Pressure Drop

Top Baffle

5. Set the Low Fire Time Delay

Set the low fire time delay to 75% of its maximum setting. See below for location of the time delay setting.

6. Set the Maximum Firing Rate

Monitor the unit’s actual temperature rise by placing a thermocouple in the unit’s inlet and a second in the discharge, three duct diameters downstream of the burner.

Send the unit to maximum fire by disconnecting and isolating the proper wire on the Maxitrol 14 amplifier.

While monitoring the units temperature rise, set the maximum firing rate by adjusting the separate regulator or combined regulator (shown on page 13) until the designed temperature rise is achieved. After setting the maximum firing rate, reconnect the wire to the amplifier.

Remove the wire from the #3 terminal

 

Low fire

to send the unit to maximum fire

setting (LFST)

 

 

dipswitch

 

 

 

 

 

 

 

 

 

 

Set the discharge temperature: Typical 140°F

Minimum

Maximum

Typical: 90°F

Typical: 140°F

Airflow Manual background

Burner

The proper static pressure should be between 0.5 and

0.8 inches wc. On units with

motors 15 hp and less, adjust

the fan rpm by means of the

adjustable drive pulley. For

units with motors greater

than 15 hp, the drive pulley is

fixed. To change the fan rpm,

a new pulley will have to be

Maxitrol Series 14

note

Do not set the burner maximum firing rate based on gas pressure. It should be set based on the unit’s designed temperature rise shown on the direct gas label.

Bottom Baffle

acquired.

MAX BTU/HR

BTU/H MAX

NORMAL MANIFOLD

MIN BTU/HR

BTU/H MIN

MIN GAS PRESSURE

Burner and Baffles

Note

When required pressure is obtained, be sure to reconnect the outer sensing probes.

Note

To increase the static pressure, increase the fan rpm. To decrease the static pressure, decrease the fan rpm.

PRESSURE“ W.C.

PRESSION D’ADMISSION NORMALE

MIN GAS

PRESSURE“ W.C.

PRESSION DE GAZ

MIN BURNER

PRESSURE DROP“ W.C. PERTE MIN DE PRESSION

DANS LE BRULEUR

TYPE OF GAS

NATURE DU GAZ

EQUIPPED FOR

AGAINST

 

SCFM

CONCU POUR

CONTE

FOR MAX OUTPUT“ W.C. PRESSION DE GAZ MIN

POUR PUISSANCE MAX

MAX GAS

PRESSURE“ W.C.

PRESSION DE GAZ MAX

MAX BURNER

PRESSURE DROPPSI PERTE MAX DE PRESSION

Manual background DANS LE BRULEUR

DESIGN ∆T

F

∆T NORMALE

 

 

 

 

EXTERNAL STATIC PRESSURE

“ W.C.

 

 

PRESSION STATIQUE EXTERIEURE

12DGX Industrial Space Heating

Direct Gas Nameplate

®

Image 12
Contents General Safety Information 2.Do not touch electrical switchesIf you smell gas 1.Open windows 3.Extinguish any open flameInspection and Maintenance during Storage ReceivingUnpacking HandlingTable of Contents Clearance to Combustibles / Service ClearancesInstallation TroubleshootingInstallation of Indoor Unit 1. Install Hangers2. Install Unit 3. Seal Wall OpeningInstallation of Arrangement DB / HZ 1.Install Curb and/or Equipment Supports2. Install Ductwork 4. Install UnitInstallation of Diffuser and Remote Panel TSCP 1. Install Diffuser2. Install TSCP AirflowInstallation of Electrical Wiring 1.Determine the Size of the Main Power Lines3.Connect the Main Power 4. Wire the Optional Convenience OutletInstallation of Gas Piping 2.Install Additional Regulator if Required1.Determine the Supply Gas Requirements 3. Connect the Supply Gas LineStart-Up- Blower 4. Pipe the Optional Vent Line5. Test the System for Leaks Pre Start-UpCheck5.Air Volume Measurement and Check 2.Check the Blower Rotation3. Check for Vibration 4. Motor CheckStart-UpDirect Gas Start-UpDirect Gas • 100% Outside Air1. Check the Supply Gas Pressure 4a. Set the Burner Air Pressure DifferentialStart-UpDirect Gas 50/50 Recirculation 4b. Set the Burner Air Pressure Differential5. Set the Low Fire Time Delay 6. Set the Maximum Firing RateStart-UpDirect Gas continued Regulators and Modulating Valves7. Set the Minimum Firing Rate 8. Set Daytime Temperature11.Flame Signal Check 9. Set Nighttime Temperature10.Program the 7 Day Time Clock Flame Signal CheckWithout 7-DayTimer 1.Switch S2 in Summer Mode2.Switch S2 in Winter Mode 3.Flame Safeguard FSG SequenceOperation - Electrical Sequence With 7-DayTimer 1.Switch S2 in Summer Mode2.Switch S2 in Winter Mode 3.Flame Safeguard FSG SequenceTroubleshooting Blower Does Not OperateTurn Supply Switch S2 On ResetMotor Overamps TroubleshootingReference Blower Start-Up- Step #5 Reference Blower Start-Up- Step #2Insufficient Airflow Too Much AirflowTroubleshooting Reference Filters in the Maintenance sectionExcessive Noise or Vibration TroubleshootingReference Bearings in the Maintenance section Heater Does Not Operate TroubleshootingTurn Heat Switch S4 On Wire Heat Switch S4Troubleshooting Uncross wires and reconnectIf problems remain, consult the factory Heater Does Not OperateTroubleshooting Adjust drives as neededHeater Does Not Operate Reference Direct Gas Start-Up- Step #11Maintenance - Routine Snow AccumulationMotors WheelsBearings FiltersMaintenance - Fall High LimitBurner Gas TrainReference Typical Gas Train Layout 400 – 800 MBHDGX Industrial Space Heating Dirty Filter Switch Typical Control Center LayoutReference 28 DGX Industrial Space HeatingStart-UpChecklist Typical setting 5 minutes 45ºFTypical setting varies ReferenceMaintenance Log Maintenance Log Warranty Copyright 2012 Greenheck Fan Corporation