Greenheck Fan Part #470655 manual Start-UpDirect Gas • 100% Outside Air

Page 11
Start-Up Direct Gas

Start-Up Direct Gas

important

For proper unit function and safety, follow the start-up procedure in the exact order that it is presented.

important

This start-up should begin after all of the installation procedures and the blower start-up have been completed.

1. Check the Supply Gas Pressure

Check the supply gas pressure and compare it with the unit’s nameplate pressure requirements. Adjust the supply regulator as needed until the supply gas pressure is within the specified range.

Minimum and maximum gas pressures for maximum output

Start-Up Direct Gas

• 100% Outside Air

important

Proper air velocity over the burner is critical on direct fired gas units. If the air velocity is not within the unit specifications, the unit will not operate efficiently, may have sporadic shutdowns and may produce excessive carbon monoxide (CO) or other gases.

4a. Set the Burner Air Pressure Differential

With the fan running and discharging 70°F (21°C) air, connect a U-Tube manometer to the outer sensing probes (see below) and measure the static pressure across the burner.

Outer Sensing Probes

9

MAX BTU/HR

BTU/H MAX

NORMAL MANIFOLD

PRESSURE“ W.C.

PRESSION DÕADMISSION NORMALE

MIN GAS

PRESSURE“ W.C.

PRESSION DE GAZ

MIN BURNER

PRESSURE DROP“ W.C. PERTE MIN DE PRESSION

DANS LE BRULEUR

TYPE OF GAS

NATURE DU GAZ

EQUIPPED FOR

AGAINST

 

SCFM

MIN BTU/HR

BTU/H MIN

MIN GAS PRESSURE

FOR MAX OUTPUT“ W.C. PRESSION DE GAZ MIN

POUR PUISSANCE MAX

MAX GAS

PRESSURE“ W.C.

PRESSION DE GAZ MAX

MAX BURNER

PRESSURE DROPPSI PERTE MAX DE PRESSION

DANS LE BRULEUR

DESIGN ∆T

F

∆T NORMALE

 

 

 

 

EXTERNAL STATIC PRESSURE

“ W.C.

 

1. Check the Supply Gas Pressure 8 4a. Set the Burner Air Pressure Differential

2. Check the Pilot Gas Pressure 7 Manual background

0.625 - 0.675 in. WC

Manual backgroundManual background 6 Manual background

Measuring the Pressure Drop

Adjustable Manual background

Top Baffle

CONCU POUR

CONTE

PRESSION STATIQUE EXTERIEURE

Airflow

The proper static pressure should be between 0.625

Type of gas

Direct Gas Nameplate

2. Check the Pilot Gas Pressure

Check the pilot gas pressure. The recommended gas pressure is 3 inches wc. Adjust the pilot regulator as needed. See the Gas Train Layout in the Reference section for the location of the pilot pressure test port and pilot regulator.

Burner

Adjustable Manual background Bottom Baffle

and 0.675 inches wc. If needed, evenly adjust the baffles above and below the burner, keeping the burner centered in the opening until the required pressure is obtained.

3.Check the Optional High and Low Gas Pressure Switches

Check the settings on the high and low gas pressure switches. The high pressure setting is typically 8 inches wc and the low pressure is setting is typically 3 inches wc. The switches are set at the factory and should not need adjustment. Adjust the setting if needed. See the Gas Train Layout diagram in the Reference section for the high and low pressure switch location.

note

The purpose of the high and low gas pressure switches is to automatically shutdown the burner if the inlet gas pressure is too low for the burner to safely light, or if the manifold pressure is too high for the burner to operate safely.

®

Burner and Baffles

Note

When required pressure is obtained, be sure to reconnect the outer sensing probes.

important

This process may need to be repeated until the proper pressure is achieved. This adjustment will change the air quantity delivered by the unit and therefore the air quantity delivered should be rechecked. Refer to the Blower Start-Up section.

Note

To increase the static pressure decrease the opening. To decrease the static pressure increase the opening.

DGX Industrial Space Heating 11

Image 11
Contents 3.Extinguish any open flame General Safety Information2.Do not touch electrical switches If you smell gas 1.Open windowsHandling Inspection and Maintenance during StorageReceiving UnpackingTroubleshooting Table of ContentsClearance to Combustibles / Service Clearances Installation3. Seal Wall Opening Installation of Indoor Unit1. Install Hangers 2. Install Unit4. Install Unit Installation of Arrangement DB / HZ1.Install Curb and/or Equipment Supports 2. Install DuctworkAirflow Installation of Diffuser and Remote Panel TSCP1. Install Diffuser 2. Install TSCP4. Wire the Optional Convenience Outlet Installation of Electrical Wiring1.Determine the Size of the Main Power Lines 3.Connect the Main Power3. Connect the Supply Gas Line Installation of Gas Piping2.Install Additional Regulator if Required 1.Determine the Supply Gas RequirementsPre Start-UpCheck Start-Up- Blower4. Pipe the Optional Vent Line 5. Test the System for Leaks4. Motor Check 5.Air Volume Measurement and Check2.Check the Blower Rotation 3. Check for Vibration4a. Set the Burner Air Pressure Differential Start-UpDirect GasStart-UpDirect Gas • 100% Outside Air 1. Check the Supply Gas Pressure6. Set the Maximum Firing Rate Start-UpDirect Gas 50/50 Recirculation4b. Set the Burner Air Pressure Differential 5. Set the Low Fire Time Delay8. Set Daytime Temperature Start-UpDirect Gas continuedRegulators and Modulating Valves 7. Set the Minimum Firing RateFlame Signal Check 11.Flame Signal Check9. Set Nighttime Temperature 10.Program the 7 Day Time Clock3.Flame Safeguard FSG Sequence Without 7-DayTimer1.Switch S2 in Summer Mode 2.Switch S2 in Winter Mode3.Flame Safeguard FSG Sequence Operation - Electrical Sequence With 7-DayTimer1.Switch S2 in Summer Mode 2.Switch S2 in Winter ModeReset TroubleshootingBlower Does Not Operate Turn Supply Switch S2 OnReference Blower Start-Up- Step #2 Motor OverampsTroubleshooting Reference Blower Start-Up- Step #5Reference Filters in the Maintenance section Insufficient AirflowToo Much Airflow TroubleshootingReference Bearings in the Maintenance section Excessive Noise or VibrationTroubleshooting Wire Heat Switch S4 Heater Does Not OperateTroubleshooting Turn Heat Switch S4 OnHeater Does Not Operate TroubleshootingUncross wires and reconnect If problems remain, consult the factoryReference Direct Gas Start-Up- Step #11 TroubleshootingAdjust drives as needed Heater Does Not OperateWheels Maintenance - RoutineSnow Accumulation MotorsFilters BearingsGas Train Maintenance - FallHigh Limit BurnerDGX Industrial Space Heating ReferenceTypical Gas Train Layout 400 – 800 MBH 28 DGX Industrial Space Heating Dirty Filter SwitchTypical Control Center Layout ReferenceReference Start-UpChecklistTypical setting 5 minutes 45ºF Typical setting variesMaintenance Log Maintenance Log Copyright 2012 Greenheck Fan Corporation Warranty