Greenheck Fan Part #470655 manual Typical Control Center Layout, Dirty Filter Switch, Reference

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Typical Control Center Layout

Reference

Typical Control Center Layout

Dirty Filter Switch28 DGX Industrial Space Heating7

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1.Supply Motor Starter — 24 volt magnetic contacts for starting supply motor.

2.Supply Overload — provides electronic overload protection to supply motor.

3.Low Voltage Transformer — provides low voltage to fan/heat enable controls.

4.Control Terminal Block — provides wiring access to controls.

5.Fan Relay — allows power to pass to energize motor starter.

6.Auxiliary Contact (optional) — provides one normally closed and one normally open contact for other equipment.

7.Dirty Filter Switch (optional) — monitors filter pressure drop, turns on indicating light when pressure drop is above field adjustable set point.

8.Heat Relay — allows power to pass to heating controls.

9.Heating Terminal Block — provides wiring access to heating controls.

10.Flame Safeguard — monitors flame, shuts down unit when unsafe conditions are detected.

11.High Limit — prevents unit from discharging air above a set point.

12.Low Voltage Transformer — reduces voltage to Maxitrol system.

13.Amplifier — controls modulating valve, assures the desired temperature is delivered.

14.Spark Generator — provides spark to ignite the burner.

15.Transformer — provides voltage to Flame Safeguard.

Dirty Filter Switch

Common

Normally Open

Manual background Normally Closed

Manual background CCW to decrease trip point

CW to increase trip point

Negative Pressure after the filters

Positive Pressure before the filters

28 DGX Industrial Space Heating

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Contents General Safety Information 2.Do not touch electrical switchesIf you smell gas 1.Open windows 3.Extinguish any open flameInspection and Maintenance during Storage ReceivingUnpacking HandlingTable of Contents Clearance to Combustibles / Service ClearancesInstallation TroubleshootingInstallation of Indoor Unit 1. Install Hangers2. Install Unit 3. Seal Wall OpeningInstallation of Arrangement DB / HZ 1.Install Curb and/or Equipment Supports2. Install Ductwork 4. Install UnitInstallation of Diffuser and Remote Panel TSCP 1. Install Diffuser2. Install TSCP AirflowInstallation of Electrical Wiring 1.Determine the Size of the Main Power Lines3.Connect the Main Power 4. Wire the Optional Convenience OutletInstallation of Gas Piping 2.Install Additional Regulator if Required1.Determine the Supply Gas Requirements 3. Connect the Supply Gas LineStart-Up- Blower 4. Pipe the Optional Vent Line5. Test the System for Leaks Pre Start-UpCheck5.Air Volume Measurement and Check 2.Check the Blower Rotation3. Check for Vibration 4. Motor CheckStart-UpDirect Gas Start-UpDirect Gas • 100% Outside Air1. Check the Supply Gas Pressure 4a. Set the Burner Air Pressure DifferentialStart-UpDirect Gas 50/50 Recirculation 4b. Set the Burner Air Pressure Differential5. Set the Low Fire Time Delay 6. Set the Maximum Firing RateStart-UpDirect Gas continued Regulators and Modulating Valves7. Set the Minimum Firing Rate 8. Set Daytime Temperature11.Flame Signal Check 9. Set Nighttime Temperature10.Program the 7 Day Time Clock Flame Signal CheckWithout 7-DayTimer 1.Switch S2 in Summer Mode2.Switch S2 in Winter Mode 3.Flame Safeguard FSG SequenceOperation - Electrical Sequence With 7-DayTimer 1.Switch S2 in Summer Mode2.Switch S2 in Winter Mode 3.Flame Safeguard FSG SequenceTroubleshooting Blower Does Not OperateTurn Supply Switch S2 On ResetMotor Overamps TroubleshootingReference Blower Start-Up- Step #5 Reference Blower Start-Up- Step #2Insufficient Airflow Too Much AirflowTroubleshooting Reference Filters in the Maintenance sectionTroubleshooting Excessive Noise or VibrationReference Bearings in the Maintenance section Heater Does Not Operate TroubleshootingTurn Heat Switch S4 On Wire Heat Switch S4Troubleshooting Uncross wires and reconnectIf problems remain, consult the factory Heater Does Not OperateTroubleshooting Adjust drives as neededHeater Does Not Operate Reference Direct Gas Start-Up- Step #11Maintenance - Routine Snow AccumulationMotors WheelsBearings FiltersMaintenance - Fall High LimitBurner Gas TrainTypical Gas Train Layout 400 – 800 MBH ReferenceDGX Industrial Space Heating Dirty Filter Switch Typical Control Center LayoutReference 28 DGX Industrial Space HeatingStart-UpChecklist Typical setting 5 minutes 45ºFTypical setting varies ReferenceMaintenance Log Maintenance Log Warranty Copyright 2012 Greenheck Fan Corporation