Greenheck Fan Part #470655 Troubleshooting, Heater Does Not Operate, Verify gas at the pilot

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(Reference Direct Gas Start-Up – Step #1)

Troubleshooting

Heater Does Not Operate

Attempts to light, but no pilot (visible spark)

Check inlet gas pressure.

(Direct Gas Start-Up Step #1)

 

Yes

 

 

 

 

 

Gas pressure between the

No

minimum and maximum shown

 

 

 

on the direct gas label?

 

 

 

Yes

 

Air in the gas line?

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

Check for proper airflow

 

 

 

 

(Direct Gas Start-Up Step #4)

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

Pressure drop across the burner

No

 

between 0.625 and 0.675 in. wg?

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

Proper spark?

No

 

 

 

 

 

 

Yes

Check for proper pilot pressure (Direct Gas Start-Up Step #2)

No

 

 

 

No

 

Pilot pressure correct?

 

 

 

 

 

 

Yes

Note: The minimum and maximum gas pressures for your unit are shown on the direct gas label.

(Reference Direct Gas Start-Up – Step #1)

Correct gas pressure

(Reference Direct Gas Start-Up – Step #1)

Purge gas line

(Verify gas at the pilot)

Note: The airflow may satisfy the airflow switch, but may make lighting the pilot difficult. Adjust the pressure drop across the burner between 0.625 and 0.675 in. wg shown in Direct Gas Start-Up – Step #4a or 4b

Adjust burner baffles

(Reference Direct Gas Start-Up – Step #4)

Crossed flame and spark wires

(Uncross wires and reconnect)

Incorrect spark plug gap

(Set spark plug gap to 0.062 in.)

Defective spark plug

(Replace spark plug)

Note: A high pilot pressure will make lighting more difficult. Lower the pilot pressure in increments until the unit lights. Then set the pilot per the instruction in Direct Gas Start-Up – Step. #2

Adjust the pilot pressure

(Reference Direct Gas Start-Up – Step #2)

With proper airflow, gas pressure and spark,

the unit should light.

If problems remain, consult the factory

22 DGX Industrial Space Heating

®

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Contents If you smell gas 1.Open windows General Safety Information2.Do not touch electrical switches 3.Extinguish any open flameUnpacking Inspection and Maintenance during StorageReceiving HandlingInstallation Table of ContentsClearance to Combustibles / Service Clearances Troubleshooting2. Install Unit Installation of Indoor Unit1. Install Hangers 3. Seal Wall Opening2. Install Ductwork Installation of Arrangement DB / HZ1.Install Curb and/or Equipment Supports 4. Install Unit2. Install TSCP Installation of Diffuser and Remote Panel TSCP1. Install Diffuser Airflow3.Connect the Main Power Installation of Electrical Wiring1.Determine the Size of the Main Power Lines 4. Wire the Optional Convenience Outlet1.Determine the Supply Gas Requirements Installation of Gas Piping2.Install Additional Regulator if Required 3. Connect the Supply Gas Line5. Test the System for Leaks Start-Up- Blower4. Pipe the Optional Vent Line Pre Start-UpCheck3. Check for Vibration 5.Air Volume Measurement and Check2.Check the Blower Rotation 4. Motor Check1. Check the Supply Gas Pressure Start-UpDirect GasStart-UpDirect Gas • 100% Outside Air 4a. Set the Burner Air Pressure Differential5. Set the Low Fire Time Delay Start-UpDirect Gas 50/50 Recirculation4b. Set the Burner Air Pressure Differential 6. Set the Maximum Firing Rate7. Set the Minimum Firing Rate Start-UpDirect Gas continuedRegulators and Modulating Valves 8. Set Daytime Temperature10.Program the 7 Day Time Clock 11.Flame Signal Check9. Set Nighttime Temperature Flame Signal Check2.Switch S2 in Winter Mode Without 7-DayTimer1.Switch S2 in Summer Mode 3.Flame Safeguard FSG Sequence2.Switch S2 in Winter Mode Operation - Electrical Sequence With 7-DayTimer1.Switch S2 in Summer Mode 3.Flame Safeguard FSG SequenceTurn Supply Switch S2 On TroubleshootingBlower Does Not Operate ResetReference Blower Start-Up- Step #5 Motor OverampsTroubleshooting Reference Blower Start-Up- Step #2Troubleshooting Insufficient AirflowToo Much Airflow Reference Filters in the Maintenance sectionTroubleshooting Excessive Noise or VibrationReference Bearings in the Maintenance section Turn Heat Switch S4 On Heater Does Not OperateTroubleshooting Wire Heat Switch S4If problems remain, consult the factory TroubleshootingUncross wires and reconnect Heater Does Not OperateHeater Does Not Operate TroubleshootingAdjust drives as needed Reference Direct Gas Start-Up- Step #11Motors Maintenance - RoutineSnow Accumulation WheelsBearings FiltersBurner Maintenance - FallHigh Limit Gas TrainTypical Gas Train Layout 400 – 800 MBH ReferenceDGX Industrial Space Heating Reference Dirty Filter SwitchTypical Control Center Layout 28 DGX Industrial Space HeatingTypical setting varies Start-UpChecklistTypical setting 5 minutes 45ºF ReferenceMaintenance Log Maintenance Log Warranty Copyright 2012 Greenheck Fan Corporation