Greenheck Fan Part #470655 Installation of Arrangement DB / HZ, Install Ductwork, Apply Sealant

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Installation of Arrangement DB / HZ

Installation of Arrangement DB / HZ

1.Install Curb and/or Equipment Support(s)

Position curb/equipment support(s) on the roof (reference the CAPS submittal for placement of curb/ equipment support(s) in relation to the unit). Verify that unit supports are level; shim if necessary. Attach curb to roof and flash into place. Attach

the equipment support(s)

to the roof, remove metal cover, over flash to

wooden

nailer and

Equipment

Roof Curb

reinstall cover.

Support

2. Install Ductwork

Good duct practices should be followed for all ductwork. All ductwork should be installed in accordance with SMACNA and AMCA guidelines, NFPA 96 and all local codes. Reference the CAPS submittal for ductwork sizes.

NOTE

The use of a duct adapter is recommended on a downblast (DB) arrangement to align the ductwork with the supply unit. The duct adapter is only a guide and is not to be used as support for the ductwork.

3. Apply Sealant

Apply an appropriate sealant around the perimeter of the curb and duct adapter(s) to isolate fan vibration and prevent water penetration.

Supply Air Ductwork (Arrangement DB only) 1.Install Curb and/or Equipment Support(s)

Sealant

Ductwork

®

4. Install Unit

Use a crane and a set of spreader bars hooked to the factory lifting lugs to lift and center the unit on the curb/ equipment support(s).

Use self-tapping sheet metal screws to fasten the unit to the curb/equipment support(s).

Setting Unit

NOTE

The use of all lifting lugs and a set of spreader bars is mandatory when lifting the unit.

5. Assemble and Attach Weatherhood

The weatherhood can now be assembled and attached to the unit. Detailed assembly instructions can be found with the weatherhood.

6. Seal Weatherhood Seam

Using an appropriate sealant, seal the seam between the weatherhood and the unit.

Complete Rooftop Installation

DGX Industrial Space Heating 5

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Contents 2.Do not touch electrical switches General Safety InformationIf you smell gas 1.Open windows 3.Extinguish any open flameReceiving Inspection and Maintenance during StorageUnpacking HandlingClearance to Combustibles / Service Clearances Table of ContentsInstallation Troubleshooting1. Install Hangers Installation of Indoor Unit2. Install Unit 3. Seal Wall Opening1.Install Curb and/or Equipment Supports Installation of Arrangement DB / HZ2. Install Ductwork 4. Install Unit1. Install Diffuser Installation of Diffuser and Remote Panel TSCP2. Install TSCP Airflow1.Determine the Size of the Main Power Lines Installation of Electrical Wiring3.Connect the Main Power 4. Wire the Optional Convenience Outlet2.Install Additional Regulator if Required Installation of Gas Piping1.Determine the Supply Gas Requirements 3. Connect the Supply Gas Line4. Pipe the Optional Vent Line Start-Up- Blower5. Test the System for Leaks Pre Start-UpCheck2.Check the Blower Rotation 5.Air Volume Measurement and Check3. Check for Vibration 4. Motor CheckStart-UpDirect Gas • 100% Outside Air Start-UpDirect Gas1. Check the Supply Gas Pressure 4a. Set the Burner Air Pressure Differential4b. Set the Burner Air Pressure Differential Start-UpDirect Gas 50/50 Recirculation5. Set the Low Fire Time Delay 6. Set the Maximum Firing RateRegulators and Modulating Valves Start-UpDirect Gas continued7. Set the Minimum Firing Rate 8. Set Daytime Temperature9. Set Nighttime Temperature 11.Flame Signal Check10.Program the 7 Day Time Clock Flame Signal Check1.Switch S2 in Summer Mode Without 7-DayTimer2.Switch S2 in Winter Mode 3.Flame Safeguard FSG Sequence1.Switch S2 in Summer Mode Operation - Electrical Sequence With 7-DayTimer2.Switch S2 in Winter Mode 3.Flame Safeguard FSG SequenceBlower Does Not Operate TroubleshootingTurn Supply Switch S2 On ResetTroubleshooting Motor OverampsReference Blower Start-Up- Step #5 Reference Blower Start-Up- Step #2Too Much Airflow Insufficient AirflowTroubleshooting Reference Filters in the Maintenance sectionReference Bearings in the Maintenance section Excessive Noise or VibrationTroubleshooting Troubleshooting Heater Does Not OperateTurn Heat Switch S4 On Wire Heat Switch S4Uncross wires and reconnect TroubleshootingIf problems remain, consult the factory Heater Does Not OperateAdjust drives as needed TroubleshootingHeater Does Not Operate Reference Direct Gas Start-Up- Step #11Snow Accumulation Maintenance - RoutineMotors WheelsFilters BearingsHigh Limit Maintenance - FallBurner Gas TrainDGX Industrial Space Heating ReferenceTypical Gas Train Layout 400 – 800 MBH Typical Control Center Layout Dirty Filter SwitchReference 28 DGX Industrial Space HeatingTypical setting 5 minutes 45ºF Start-UpChecklistTypical setting varies ReferenceMaintenance Log Maintenance Log Copyright 2012 Greenheck Fan Corporation Warranty