Lincoln Electric IM10066 manual 11656, Safety Depends on You

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IM10066

AIR VANTAGE

®

500 (AU)

November, 2010

 

 

 

 

For use with machine having Code Number:

11656

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation

... and thoughtful operation on your part. DO NOT INSTALL,

OPERATE OR REPAIR THIS

EQUIPMENT WITHOUT READ-

ING THIS MANUAL AND THE

SAFETY PRECAUTIONS CON-

TAINED THROUGHOUT. And,

most importantly, think before you act and be careful.

OPERATOR’S MANUAL

Copyright © Lincoln Global Inc.

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents 11656 Safety Depends on YouCalifornia Proposition 65 Warnings SafetyIiSAFETY Iii IiiSAFETYPrécautions DE Sûreté IvSAFETYElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Please Examine Carton and Equipment For Damage Immediately ViiOn-Line Product Registration TAbLE of Contents TAbLE of Contents Duty Cycle Welding Output Volts at Rated Amps InstallationOpen Circuit Voltage Height Width DepthLocation and Ventilation Safety PrecautionsStoring StackingLifting High Temperature OperationHigh Altitude Operation TowingOIL PRE-OPERATION Engine and COM- Pressor ServiceFuel USE Diesel Fuel only Fuel CAPMuffler Outlet Pipe AIR Cleaner Inlet HoodSpark Arrestor Welding TerminalsAuxiliary Power Receptacles Remote ControlSTANDbY Power Connections Connection of LN-15 to the AIR Vantage 500 AU Connection of Lincoln ELEC- Tric Wire FeedersAcross The-Arc Model Control Cable ModelShut off welder before making any electrical con- nections Connection of the LN-25 to the AIR Vantage 500 AUGeneral Description OperationControls and Settings OIL Pressure Gauge Idler SwitchENGINE PROTECTION Output ControlWelding Terminals Switch WELD MODE SELECTOR SWITCHWire Feeder Voltmeter Switch PIN ConnectorAIR Compressor Controls 26 Thru Safety Welding Power SourcesVRD Operation Indicator What are VRD and Rocv DEVICES?BREAK-IN Period Starting TechniqueTypical Fuel Consumption Table b.1 Cummins b3.3 Engine Fuel ConsumptionCC-STICK Mode Stick Welding ModeTouch Start TIG Mode Welder OperationARC Gouging Wire WELDING-CVTable b.3 Typical Current Ranges Simultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationParalleling PlusOptional Field Installed Accessories AccessoriesTIG Options K2641-2 Four Wheeled STEERAbLE Yard TrailerCompressor Maintenance MaintenanceSingle- and Two-StageEngine Air Cleaners Service InstructionsCooling System Fuel FiltersPreventing Electrical Damage Welder / Generator MAINTE- Nance CleaningStorage Nameplates / Warning Decals MAIN- TenanceTROUbLESHOOTING Symptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionTROUbLESHOOTING Faulty receptacle Wiring Diagram Diagrams To Work Electrode Cable To Wire Feed Unit Engine Welders / K867 / K775 / LN-7 Connection DiagramDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print AIR Vantage 500 AU Precaucion Warnung