Lincoln Electric IM10066 manual Installation, Duty Cycle Welding Output Volts at Rated Amps

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INSTALLATION

 

 

 

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TECHNICAL SPECIFICATIONS - AIR VANTAGE® 500 (AU) (K32012-1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT - DIESEL ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make/Model

 

Description

 

Speed (RPM)

 

Displacement

 

Starting

Capacities

 

 

 

 

 

 

 

 

 

 

 

cu. in. (ltrs.)

 

System

 

 

 

 

 

4 cylinder

 

High Idle 1900

 

199(3.3)

 

 

12VDC Battery &

Fuel: 25 gal.

 

 

Cummins

 

56 HP (42kw)

 

 

 

 

 

 

 

starter

(94.6 L)

 

 

 

 

 

 

 

 

 

 

 

 

B3.3

 

1800 RPM

 

Full Load 1800

 

Bore x Stroke inch (mm)

 

 

 

Oil: 2 gal. (7.5L)

 

 

 

 

Diesel Engine

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low Idle 1425

 

3.74 X 4.53

 

 

 

Radiator Coolant:

 

 

 

 

 

 

 

 

 

 

 

(95 x 115mm)

 

 

 

2.6gal. (9.8L)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT @ 104°F(40°C) - WELDER

 

 

 

Duty Cycle

 

 

 

Welding Output

 

 

 

 

Volts at Rated Amps

 

 

100%

 

 

 

 

500 Amps (DC multi-purpose)

 

 

 

40 Volts

 

 

 

60%

 

 

 

 

550 Amps (DC multi-purpose)

 

 

 

36 volts

 

 

 

50%

 

 

 

 

575 Amps (DC multi-purpose)

 

 

 

35 volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT @ 104°F(40°C) - WELDER AND GENERATOR

 

 

 

 

 

 

 

 

 

Welding Range

 

 

 

 

 

 

 

 

 

 

 

 

30 - 575 Amps CC/CV

 

 

 

 

 

 

 

 

 

 

 

 

20 - 250 Amps TIG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Open Circuit Voltage

 

 

 

 

 

 

 

 

 

 

 

 

60 Max OCV @ 1900 RPM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Auxiliary Power (1)

 

 

 

 

 

 

 

 

 

 

 

 

2 x 240 VAC Receptacles

 

 

 

 

 

 

 

 

 

 

 

 

2 x 3600 Watts 60Hz Single Phase

 

 

 

 

 

 

 

 

 

 

COMPRESSOR SPECIFICATIONS

 

 

 

Compressor Model

Description

 

Delivary

Maximum System

 

Compressor

Capacities

 

 

 

 

 

 

 

 

 

 

 

Pressure

 

Profection

 

 

 

VMAC™

Belt-Drive Rotary

 

High Idle Mode:

 

150 PSI

 

Safety Relief Valve

1.3 gal.(5.0 ltrs)

 

 

S700157

Screw Air Compressor

60 CFM @ 100PSI

 

(10.5 kg/cm2)

 

200 PSI

 

 

 

 

 

 

 

 

 

(28.3 Ltr/sec. @

 

 

 

 

(10.5 kg/cm2)

 

 

 

 

 

 

 

 

 

7.0 kg/cm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low Idle Mode:

 

 

 

High Temperature

 

 

 

 

 

 

 

 

 

40 CFM @ 100PSI

 

 

 

 

Automatic Shutdown

 

 

 

 

 

 

 

 

 

(18.9 Ltr/sec. @

 

 

 

 

290° F (143°C)

 

 

 

 

 

 

 

 

 

7.0 kg/cm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL

DIMENSIONS

 

 

 

 

 

 

Height (2)

 

 

Width

 

 

Depth

 

 

Weight

 

 

42.0 in

 

 

32.7 in.

 

 

63.1 in.

 

 

1690 lbs.

 

 

(1066.8 mm)

 

 

(830.1mm)

 

 

(1603mm)

 

 

(766kg)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Approx)

 

1.Output rating in watts is equivalent to volt-amperes at unity power factor.

Output voltage is within +/- 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced.

2.Top of Enclosure, add 7.0” (177.8mm) for exhaust pipe.

AIR VANTAGE® 500 (AU)

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Contents 11656 Safety Depends on YouCalifornia Proposition 65 Warnings SafetyIiSAFETY Iii IiiSAFETYPrécautions DE Sûreté IvSAFETYElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply On-Line Product Registration ViiPlease Examine Carton and Equipment For Damage Immediately TAbLE of Contents TAbLE of Contents Height Width Depth InstallationDuty Cycle Welding Output Volts at Rated Amps Open Circuit VoltageStacking Safety PrecautionsLocation and Ventilation StoringTowing High Temperature OperationLifting High Altitude OperationFuel CAP PRE-OPERATION Engine and COM- Pressor ServiceOIL Fuel USE Diesel Fuel onlyWelding Terminals AIR Cleaner Inlet HoodMuffler Outlet Pipe Spark ArrestorSTANDbY Power Connections Remote ControlAuxiliary Power Receptacles Control Cable Model Connection of Lincoln ELEC- Tric Wire FeedersConnection of LN-15 to the AIR Vantage 500 AU Across The-Arc ModelShut off welder before making any electrical con- nections Connection of the LN-25 to the AIR Vantage 500 AUGeneral Description OperationControls and Settings Output Control Idler SwitchOIL Pressure Gauge ENGINE PROTECTIONPIN Connector WELD MODE SELECTOR SWITCHWelding Terminals Switch Wire Feeder Voltmeter SwitchAIR Compressor Controls 26 Thru What are VRD and Rocv DEVICES? Welding Power SourcesSafety VRD Operation IndicatorTable b.1 Cummins b3.3 Engine Fuel Consumption Starting TechniqueBREAK-IN Period Typical Fuel ConsumptionWelder Operation Stick Welding ModeCC-STICK Mode Touch Start TIG ModeTable b.3 Typical Current Ranges Wire WELDING-CVARC Gouging Plus Auxiliary Power OperationSimultaneous Welding and AUXIL- Iary Power Loads ParallelingK2641-2 Four Wheeled STEERAbLE Yard Trailer AccessoriesOptional Field Installed Accessories TIG OptionsCompressor Maintenance MaintenanceSingle- and Two-StageEngine Air Cleaners Service InstructionsPreventing Electrical Damage Fuel FiltersCooling System Nameplates / Warning Decals MAIN- Tenance CleaningWelder / Generator MAINTE- Nance StorageTROUbLESHOOTING Cause Recommended Course of Action PRObLEMSSymptoms POSSIbLETROUbLESHOOTING Faulty receptacle Wiring Diagram Diagrams To Work Electrode Cable To Wire Feed Unit Engine Welders / K867 / K775 / LN-7 Connection DiagramDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print AIR Vantage 500 AU Precaucion Warnung