Lincoln Electric IM10066 manual Compressor Maintenance

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D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

•Have qualified personnel do all maintenance and troubleshooting work.

•Turn the engine off before working inside the machine or servicing the engine.

•Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. If guards are missing from the machine, obtain replacements from a Lincoln Distributor. (See Operating Manual Parts List.)

Read the Safety Precautions in the front of this manual and in the Engine Owner’s Manual before working on this machine.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, clothing, and tools away from the gears, fans, and all other moving parts when starting, operating, or repairing the equipment.

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ROUTINE AND PERIODIC MAINTENANCE

DAILY

•Check the Engine and Compressor oil levels .

•Refill the fuel tank to minimize moisture condensa- tion in the tank.

•Check water separator for water and drain if neces- sary.

•Check coolant level.

WARNING

• Only VMAC certified and approved synthetic oil MUST be used. Shut down the Welder/Compressor for 3 minutes, open the pressure supply valve to ensure the system is depressurized prior to removing the compres- sor oil level dipstick.

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WEEKLY

Blow out the machine with low pressure air periodical- ly. In particularly dirty locations, this may be required once a week.

COMPRESSOR MAINTENANCE

Refer to the “Routine Maintenance” section of the compressor owner’s manual for the recommended maintenance schedule of the following:

a. Compressor oil and filter. b. Compressor air filter.

c. Compressor coalescing filter.

VMAC™

(VEHICLE MOUNTED AIR COMPRESSORS)

WWW.VMAC.CA

1333 Kipp Road

Nanamino

British Columbia

Canada, V9X1R3

Telephone: (250) 740-3200

Facsimile: (250) 740-3201

Toll Free: 800-738-8622

ENGINE MAINTENANCE

Refer to the “Periodic Checks” section of the Engine Operator’s Manual for the recommended maintenance schedule of the following:

a)Engine Oil and Filter

b)Air Cleaner

c)Fuel Filter - and Delivery System

d)Alternator Belt

e)Battery

f ) Cooling System

Refer to Table D.1 at the end of this section for vari- ous engine maintenance components.

AIR FILTER

CAUTION

•Excessive air filter restriction will result in reduced engine life.

WARNING

•Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or explosion could result.

CAUTION

•Never run the engine without the air cleaner. Rapid engine wear will result from contaminants, such as dust and dirt being drawn into the engine.

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The diesel engine is equipped with a dry type air filter. Never apply oil to it. Service the air cleaner as follows:

Replace the element as indicated by the service indi- cator. (See Service Instructions and Installation Tips for Engine Air Filter.)

AIR VANTAGE® 500 (AU)

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Contents Safety Depends on You 11656Safety California Proposition 65 WarningsIiSAFETY IiiSAFETY IiiIvSAFETY Précautions DE SûretéElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TAbLE of Contents TAbLE of Contents Open Circuit Voltage InstallationDuty Cycle Welding Output Volts at Rated Amps Height Width DepthStoring Safety PrecautionsLocation and Ventilation StackingHigh Altitude Operation High Temperature OperationLifting TowingFuel USE Diesel Fuel only PRE-OPERATION Engine and COM- Pressor ServiceOIL Fuel CAPSpark Arrestor AIR Cleaner Inlet HoodMuffler Outlet Pipe Welding TerminalsRemote Control Auxiliary Power ReceptaclesSTANDbY Power Connections Across The-Arc Model Connection of Lincoln ELEC- Tric Wire FeedersConnection of LN-15 to the AIR Vantage 500 AU Control Cable ModelConnection of the LN-25 to the AIR Vantage 500 AU Shut off welder before making any electrical con- nectionsOperation General DescriptionControls and Settings ENGINE PROTECTION Idler SwitchOIL Pressure Gauge Output ControlWire Feeder Voltmeter Switch WELD MODE SELECTOR SWITCHWelding Terminals Switch PIN ConnectorAIR Compressor Controls 26 Thru VRD Operation Indicator Welding Power SourcesSafety What are VRD and Rocv DEVICES?Typical Fuel Consumption Starting TechniqueBREAK-IN Period Table b.1 Cummins b3.3 Engine Fuel ConsumptionTouch Start TIG Mode Stick Welding ModeCC-STICK Mode Welder OperationWire WELDING-CV ARC GougingTable b.3 Typical Current Ranges Paralleling Auxiliary Power OperationSimultaneous Welding and AUXIL- Iary Power Loads PlusTIG Options AccessoriesOptional Field Installed Accessories K2641-2 Four Wheeled STEERAbLE Yard TrailerMaintenance Compressor MaintenanceService Instructions Single- and Two-StageEngine Air CleanersFuel Filters Cooling SystemPreventing Electrical Damage Storage CleaningWelder / Generator MAINTE- Nance Nameplates / Warning Decals MAIN- TenanceTROUbLESHOOTING POSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionTROUbLESHOOTING Faulty receptacle Wiring Diagram Diagrams Engine Welders / K867 / K775 / LN-7 Connection Diagram To Work Electrode Cable To Wire Feed UnitDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print AIR Vantage 500 AU Precaucion Warnung
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