Lincoln Electric IM10066 manual Connection of the LN-25 to the AIR Vantage 500 AU

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A-8

INSTALLATION

A-8

 

 

 

CONNECTION OF THE LN-25 TO THE AIR VANTAGE® 500 (AU).

WARNING

Shut off welder before making any electrical con- nections.

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The LN-25 with or without an internal contactor may be used with the AIR VANTAGE® 500 (AU). See the appropriate connection diagram in Section F.

NOTE: The LN-25 (K431) Remote Control Module and (K432) Remote Cable are not recommended for use with the AIR VANTAGE® 500 (AU).

1.Shut the welder off.

2.For electrode Positive, connect the electrode cable from the LN-25 to the "+" terminal of the welder and work cable to the "-" terminal of the welder. For electrode Negative, connect the electrode cable from the LN-25 to the "-" terminal of the welder and work cable to the "+" terminal of the welder.

3.Attach the single lead from the front of the LN-25 to work using the spring clip at the end of the lead. This is a control lead to supply current to the wire feeder motor; it does not carry welding current.

4.Set the MODE switch to the "CV-WIRE " position.

5.Set the "WELD TERMINALS" switch to "WELD

TERMINALS ON"

6.Set the "ARC CONTROL" knob to "0" initially and adjust to suit.

7.Set the "IDLE" switch to the "AUTO" position. When not welding, the AIR VANTAGE® 500 (AU) engine will be at the low idle speed. If you are using an LN- 25 with an internal contactor, the electrode is not energized until the gun trigger is closed.

8.When the gun trigger is closed, the current sensing circuit will cause the AIR VANTAGE® 500 (AU) engine to go to the high idle speed, the wire will begin to feed and the welding process started. When welding is stopped, the engine will revert to low idle speed after approximately 12 seconds unless welding is resumed.

CAUTION

If you are using an LN-25 without an internal con- tactor, the electrode will be energized when the AIR VANTAGE® 500 (AU) is started.

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CONNECTION OF AN NA-3 AUTOMATIC WELDING SYSTEM TO THE AIR VAN- TAGE® 500 (AU)

For connection diagrams and instructions for connect- ing an NA-3 Welding System to the AIR VANTAGE® 500 (AU), refer to the NA-3 Welding System instruc- tion manual. The connection diagram for the LN-8 can be used for connecting the NA-3.

• Set the Wire Feeder Voltage Switch to 115V.

CONNECTION OF MAGNUM SC SPOOL GUN TO THE AIR VANTAGE® 500 (AU)

(SEE SECTION F)

Spool Gun (K487-25) and Cobramatic to AIR VAN- TAGE® 500 (AU)

•Shut the welder off.

•Connect per instructions on the appropriate connec- tion diagram in Section F.

AIR VANTAGE® 500 (AU)

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Contents Safety Depends on You 11656Safety California Proposition 65 WarningsIiSAFETY IiiSAFETY IiiIvSAFETY Précautions DE SûretéElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TAbLE of Contents TAbLE of Contents Open Circuit Voltage InstallationDuty Cycle Welding Output Volts at Rated Amps Height Width DepthStoring Safety PrecautionsLocation and Ventilation StackingHigh Altitude Operation High Temperature OperationLifting TowingFuel USE Diesel Fuel only PRE-OPERATION Engine and COM- Pressor ServiceOIL Fuel CAP Spark Arrestor AIR Cleaner Inlet Hood Muffler Outlet Pipe Welding TerminalsRemote Control Auxiliary Power ReceptaclesSTANDbY Power Connections Across The-Arc Model Connection of Lincoln ELEC- Tric Wire FeedersConnection of LN-15 to the AIR Vantage 500 AU Control Cable ModelConnection of the LN-25 to the AIR Vantage 500 AU Shut off welder before making any electrical con- nectionsOperation General DescriptionControls and Settings ENGINE PROTECTION Idler SwitchOIL Pressure Gauge Output ControlWire Feeder Voltmeter Switch WELD MODE SELECTOR SWITCHWelding Terminals Switch PIN ConnectorAIR Compressor Controls 26 Thru VRD Operation Indicator Welding Power SourcesSafety What are VRD and Rocv DEVICES?Typical Fuel Consumption Starting TechniqueBREAK-IN Period Table b.1 Cummins b3.3 Engine Fuel ConsumptionTouch Start TIG Mode Stick Welding ModeCC-STICK Mode Welder OperationWire WELDING-CV ARC GougingTable b.3 Typical Current Ranges Paralleling Auxiliary Power OperationSimultaneous Welding and AUXIL- Iary Power Loads PlusTIG Options AccessoriesOptional Field Installed Accessories K2641-2 Four Wheeled STEERAbLE Yard TrailerMaintenance Compressor MaintenanceService Instructions Single- and Two-StageEngine Air CleanersFuel Filters Cooling SystemPreventing Electrical Damage Storage CleaningWelder / Generator MAINTE- Nance Nameplates / Warning Decals MAIN- TenanceTROUbLESHOOTING POSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionTROUbLESHOOTING Faulty receptacle Wiring Diagram Diagrams Engine Welders / K867 / K775 / LN-7 Connection Diagram To Work Electrode Cable To Wire Feed UnitDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print AIR Vantage 500 AU Precaucion Warnung
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