Lincoln Electric SVM161-A Optional Accessories, Compatible Equipment, Cable Plugs

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C-2

ACCESSORIES

C-2

 

 

 

 

 

OPTIONAL ACCESSORIES

 

TIG TORCH KITS

AND COMPATIBLE EQUIPMENT

 

K2266-1 – TIG-Mate 17 Air Cooled TIG Torch Starter

 

 

Factory Installed

 

Pack. One complete easy-to-order kit packaged in its

 

own portable carrying case. Includes: PTA-17 torch,

 

 

Twist-Mate Cable Connectors

 

parts kit, Harris flowmeter/regulator, 10 ft. gas hose,

 

Twist-mate™ adapter, work clamp and cable.

1 – standard for Ground Clamp

 

 

 

1 – Gas Pass through for Tig Torch

 

K2267-1 – TIG-Mate 20 Water-Cooled TIG Torch

Strap Packet

 

Starter Pack.

One complete easy-to-order kit pack-

Instruction Manual

 

aged in its own portable carrying case. Includes: PTW-

 

 

20 torch, parts kit, Harris flowmeter/regulator, 10 ft. gas

Field Installed

 

hose, Twist-Mate™ adapter, work clamp and cable,

 

and 10 ft. water hose.

K857 - Remote Output Control - For Stick welding.

CABLE PLUGS

When the V205-T’s Output Control is in the "REMOTE"

 

 

position, this portable current control provides the

K852-70 - Cable Plug Kit for 1/0-2/0 cable. Attaches to

same range as the current control on the welder.

welding cable

to provide quick disconnect from

Consists of a 6-pin Amphenol connector which plugs

machine.

 

into the remote control Amphenol. 25 foot cable length.

 

 

 

K870 - Foot Amptroltm for TIG welding. When the

Twist-Mate Torch Adapter K1622-1 - One is shipped

with the welder torch. If you do not care to interchange

V205-T’s Output Control is in the “REMOTE” position,

this part between torches (one is required to connect

the foot Amptrol energizes the output and controls the

Magnum PTA-9 or PTA-17 TIG torches with one-piece

output remotely. The Foot Amptrol connects directly to

cable to the V205-T) you may order an additional

the 6 pin Amphenol.

 

adapters. The quick connect plug provides connection

K963-3 - Hand Amptroltm for TIG welding. When the

for both gas and welding current.

 

 

V205-T’s Output Control is in the “Remote” position,

K1622-4 – Twist-Mate adapter for Water-Cooled TIG

the hand Amptrol energizes the output and controls the

torches. Adapter for PTW-18 and -20 Torches.

output remotely. The Hand Amptrol connects directly to

 

 

the 6 pin Amphenol.

 

TIG Torch Parts Kits - Parts kits are available for the

 

 

PTA-9 and PTA-17 TIG torches. These kits include

K814 - Arc Start Switch - Energizes the output for TIG

back cap, collets, collet bodies, nozzles and tungstens.

Order KP507 for PTA-9 torches

welding if remote output control of the amperage is not

Order KP508 for PTA-17 torches

desired. It allows on/off TIG welding at the current set

See publication E12.150 for parts kits breakdown.

by the Current Control on the control panel. When

Cut Length Consumables - TIG welding filler metals

using the Arc Start Switch set the Output Control to the

are available for welding stainless steel, mild steel, alu-

“LOCAL” position.

 

minum and copper alloys. See publication C9.10.

Magnum® PTA-9 and PTA-17 TIG Torches - The fol- lowing standard Magnum® TIG torches with one-piece cable may be used with the Invertec® V205-T.

• K1781-1

PTA-9

12.5 ft

medium back cap

• K1781-3

PTA-9

25 ft

medium back cap

• K1782-1

PTA-17

12.5 ft

long back cap

• K1782-3

PTA-17

25 ft

long back cap

NOTE: Each torch requires a Twist-Mate adapter, (one is included with the machine). Collets, collet bodies, and nozzles are not included and must be ordered separately.

INVERTEC® V205-T AC/DC™

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Contents Invertec V205-T AC/DC Safety Invertec V205-T AC/DCElectric Shock can kill ARC Rays can burn Can be dangerousCylinder may explode Powered equipmentWelding Cutting Sparks can cause fire or If damaged ExplosionPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Methods of Reducing Emissions Mains Supply Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Operating Temperature Range Storage Temperature RangeTilting Select Suitable LocationStacking Environmental AreaReconnect Procedure Input Connections115V Input Attachment Plug Installation230V Input Engine Driven GeneratorOutput Connections Output and GAS Connection for TIG Welding Figure A.1Work Cable Connection Remote Control Connection Shielding GAS ConnectionInvertec V205-T AC/DC Table of Contents Operation Section General Description Safety InstructionsOperation Welding CapabilityOPERATIONB-3 Rear Control Panel Figure B.1Controls and Settings Figure B.2Step Diagram Local/Remote push button Selects the weldingTIG DC TIG AC SET UP Menu Indicator Parameter DefaultOutput Limitations Welding PolarityFigure B.7 Tips for AC TIG Welding Steel TIG WeldingCopper TIG Welding Filler MaterialAC TIG Welding Quick Start UP Protective GASDC TIG Welding Quick Start UP Table of Contents Accessories Section Compatible Equipment AccessoriesOptional Accessories Cable PlugsTable of Contents Maintenance Section Input Filter Capacitor Discharge Procedure MaintenanceSafety Precautions Routine Maintenance3MAINTENANCE Figure D.1 Major Component LocationsInvertec V205-T AC/DC 1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation Input Board and BUS BoardMain Igbt Inverter Board Figure E.3 Main Igbt Inverter BoardOutput Module and Clamping Board Main TransformerOutput Module Transistor Board Superimposition BoardCONTROL/DISPLAY Board High Frequency HF BoardOutput Filter Board Insulated Gate Bipolar Transistor Igbt Operation Passive Active1TABLE of Contents Troubleshooting and Repair F-1 Troubleshooting and Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Electric Shock can killIgbt Perform the Input Filter Board Igbt Inverter Board Test Secondary Output Board Assembly Test See the Output Filter Troubleshooting and Repair External Diagnostics DisplayTroubleshooting and Repair Internal Diagnostics Figure F.2Internal Diagnostics LEDInvertec V205-T AC/DC Test Description Materials NeededInput Filter Capacitor Discharge Procedure Capacitor Solder Resistor PadsInput Filter Board Test Procedure Input Filter Board TestInput Filter Board Input Filter Board Invertec V205-T AC/DC Main Igbt Inverter Board LOW Voltage Test Main Igbt Inverter Board LOW Voltage Test Figure F.6 Main Igbt Inverter Board LocationMain Igbt Inverter Board LOW Voltage Test LEDTP2 MF2 Figure F.7 Main Igbt Inverter Board LocationCONTROL/DISPLAY Board Test CONTROL/DISPLAY Board Test Figure F.8 CONTROL/DISPLAY Board LocationCN2 Figure F.9 CONTROL/DISPLAY Board LocationCN1 Figure F.10 Plugs CN1, CN2 & CN7BUS Board Test BUS Board Test Figure F.11 BUS Board LocationTable F.7 Plug CN4 Test Points Table F.5 Plug CN2 Test PointsTable F.6 Plug CN3 Test Points Table F.8 Plug CN7 Test PointsCN1 CN2 Main Inverter Board Power Factor Section Test Main Inverter Board Power Factor Section Test Table F.10 Voltage Checks with 115 VAC Applied to MachineTable F.11 Resistance Checks TP9 Gndpwr RL1 Invertec V205-T AC/DC Output Filter Board Test Output Filter Board Test Figure F.16 Output Filter Board LocationFigure F.17 Output Filter Board Plug Location Figure F.18 Output Filter Board Plug CN1Invertec V205-T AC/DC Secondary Output Board Assembly Test Secondary Output Board Assembly Test Figure F.19 Secondary Power Board LocationOFF GA-SA Mode Positive Meter Negative Meter Expected Reading Probe Table F.14 Output Diode Resistance CheckMain Inverter Board Welding Logic and Inverter Section Test Main Inverter Board Welding Logic and Inverter Section TestTable F.15 LED Function Table F.16 Feedback Voltage SignalsTable F.18 LED Check in Stick Mode Table F.17 Voltage Checks with 115 VAC Applied to MachineFigure F.22 Main Board Inverter Section TP9 Ground Power Invertec V205-T AC/DC Input Filter Board Removal and Replacement Input Filter Board Removal and Replacement Figure F.24 Input Filter Board LocationRV1 RV2 Invertec V205-T AC/DC Main Igbt Board Removal and Replacement Main Igbt Board Removal and Replacement Figure F.27 Main Igbt Board LocationRV1 RV2 CN4 RV3 RV4 CN5 RV5 RV7 RV6 Invertec V205-T AC/DC CONTROL/DISPLAY Board Removal and Replacement CONTROL/DISPLAY Board Removal and Replacement Figure F.29 CONTROL/DISPLAY Board LocationCN2 Invertec V205-T AC/DC Output Filter Board Removal and Replacement Removal and Replacement Figure F.32 Output Filter Board LocationPhillips Head Screws CN1 Output Diodes Removal and Replacement Output Diodes Removal and Replacement To Replace ANY of the Output Diodes D1, D2, D3 or D4Output Transistor Removal and Replacement Output Transistor Removal and Replacement Figure F.36 Output Transistor LocationPlug CN1 5mm Allen Bolts Invertec V205-T AC/DC Table of Contents Diagram Section ELECTriCaL DiaGramS
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