Lincoln Electric SVM161-A service manual Troubleshooting and Repair External Diagnostics, Display

Page 49

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F-9

TROUBLESHOOTING AND REPAIR

F-9

 

EXTERNAL DIAGNOSTICS

Figure F.1 External Diagnostics

 

WARNING

 

 

 

 

 

 

 

STICK

4-STEP

LOCAL

 

Display

 

 

DC TIG

2-STEP

REMOTE

 

 

 

 

 

 

MODE

AC TIG

TRIGGER

 

 

 

 

 

WELD

PULSE FREQUENCY

 

 

 

 

 

CURRENT

Hz

 

 

 

 

UPSLOPE

 

% ON TIME

DOWNSLOPE

 

Output Current Control

 

sec

 

sec

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

POSTFLOW

OUTPUT

Output

 

 

 

 

sec

 

 

 

 

BACKGROUND

 

 

Set-up Parameter

 

 

 

CURRENT

 

 

 

 

 

 

FINISH

 

 

 

 

 

CURRENT

PARAMETER

Select Button

Power Supply

 

 

 

 

SELECT / HOLD

V

 

PULSE ON

 

AC FREQUENCY Hz

 

 

 

 

 

 

 

 

 

 

AC BALANCE % EN

 

Alarm

 

®

 

 

 

 

The front panel controls the status of the equipment and shows it to the operator via the LED’s and the display. Immediately after switch-on of the equipment, the front panel executes an autotest operation, all LED’s will light up and the display shows”200” as a check.

Power supply LED (GREEN)

Indicates the machine switch-on status. Always present if the panel, and therefor the machine, is correctly powered.

Alarm LED (YELLOW)

Indicates a protection status of the equipment. Comes on to indicate the presence of a problem. The type of alarm is indi- cated in the display by an error code (see below).

Display

Immediately after the autotest operations above, the display briefly shows the software version of control panel (e.g. 01).

It indicates the welding parameters requested by the operator (with the help of the other keys) and immediately after striking of the arc sets to reading mode, providing the real value of the current delivered by generator. It indicates a protection status via codes with simultaneous switch-on of the yellow LED.

Indic.

Type of Error

Action

 

 

 

E10

Internal Heatsink Overtemp.

Remove upper cover, check internal temperature, check thermal device status

(N.C.). See machine layout.

 

 

 

E11

Power Supply Overvoltage

Remove upper cover, check that the power supply voltage is within the established

range (+/- 15%). Check reading voltage on 15.14.314 CN1 (See Fig. 9)

 

 

 

 

 

E12

Power Supply Undervoltage

Remove upper cover, check that the power supply voltage is within the established

range (+/- 15%). Check reading voltage on 15.14.315 CN1 (See Fig. 9)

 

 

 

 

 

E13

Front Panel Memory Error

Remove upper cover, check front panel power supplies. Perform front panel reset*

test and replace if necessary.

 

 

 

 

 

E14

Front Panel Secondary

Remove upper cover, check front panel power supplies. Perform front panel reset*

Memory Error

test and replace if necessary.

 

 

 

 

 

 

*Note: to reset front panel (memory) see procedure in “Set-up parameters” chapter below.

Normally, when cause(s) of alarm(s) is (are) removed, press one of the keys to exit from alarm status (or switch off and on the machine).

Thermal alarm will be automatically reset by letting go down internal temperature: machine will execute a new autotest and then start as in normal operation.

In case of error code E10, see also the three thermal switches in fig. below.

In case of error codes E11/E12, check input power supply voltage, with reference to the following table.

Under/Overvoltage alarm thresholds

Power supply rated

Undervoltage

Overvoltage

voltage

 

 

115 VAC

92 VAC

138 VAC

230 VAC

184 VAC

276 VAC

INVERTEC® V205-T AC/DC™

Image 49
Contents Invertec V205-T AC/DC Invertec V205-T AC/DC SafetyCan be dangerous Electric Shock can kill ARC Rays can burnWelding Cutting Powered equipmentCylinder may explode Sparks can cause fire or If damaged ExplosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Methods of Reducing Emissions Mains Supply Master Table of Contents for ALL Sections Table of Contents Installation Section Operating Temperature Range Storage Temperature Range InstallationStacking Select Suitable LocationTilting Environmental AreaInput Connections Reconnect Procedure230V Input Attachment Plug Installation115V Input Engine Driven GeneratorOutput and GAS Connection for TIG Welding Figure A.1 Output ConnectionsWork Cable Connection Shielding GAS Connection Remote Control ConnectionInvertec V205-T AC/DC Table of Contents Operation Section Operation Safety InstructionsGeneral Description Welding CapabilityRear Control Panel Figure B.1 OPERATIONB-3Figure B.2 Controls and SettingsLocal/Remote push button Selects the welding Step DiagramTIG DC TIG AC Indicator Parameter Default SET UP MenuWelding Polarity Output LimitationsFigure B.7 Copper TIG Welding Steel TIG WeldingTips for AC TIG Welding Filler MaterialProtective GAS AC TIG Welding Quick Start UPDC TIG Welding Quick Start UP Table of Contents Accessories Section Optional Accessories AccessoriesCompatible Equipment Cable PlugsTable of Contents Maintenance Section Safety Precautions MaintenanceInput Filter Capacitor Discharge Procedure Routine MaintenanceFigure D.1 Major Component Locations 3MAINTENANCEInvertec V205-T AC/DC 1TABLE of CONTENTS-THEORY of Operation Section E-1 Input Board and BUS Board Theory of OperationFigure E.3 Main Igbt Inverter Board Main Igbt Inverter BoardOutput Module Transistor Board Main TransformerOutput Module and Clamping Board Superimposition BoardHigh Frequency HF Board CONTROL/DISPLAY BoardOutput Filter Board Passive Active Insulated Gate Bipolar Transistor Igbt Operation1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide Troubleshooting and RepairElectric Shock can kill PC Board Troubleshooting ProceduresIgbt Perform the Input Filter Board Igbt Inverter Board Test Secondary Output Board Assembly Test See the Output Filter Display Troubleshooting and Repair External DiagnosticsFigure F.2 Troubleshooting and Repair Internal DiagnosticsLED Internal DiagnosticsInvertec V205-T AC/DC Materials Needed Test DescriptionCapacitor Solder Resistor Pads Input Filter Capacitor Discharge ProcedureInput Filter Board Test Input Filter Board Test ProcedureInput Filter Board Input Filter Board Invertec V205-T AC/DC Main Igbt Inverter Board LOW Voltage Test Figure F.6 Main Igbt Inverter Board Location Main Igbt Inverter Board LOW Voltage TestLED Main Igbt Inverter Board LOW Voltage TestFigure F.7 Main Igbt Inverter Board Location TP2 MF2CONTROL/DISPLAY Board Test Figure F.8 CONTROL/DISPLAY Board Location CONTROL/DISPLAY Board TestFigure F.9 CONTROL/DISPLAY Board Location CN2Figure F.10 Plugs CN1, CN2 & CN7 CN1BUS Board Test Figure F.11 BUS Board Location BUS Board TestTable F.6 Plug CN3 Test Points Table F.5 Plug CN2 Test PointsTable F.7 Plug CN4 Test Points Table F.8 Plug CN7 Test PointsCN1 CN2 Main Inverter Board Power Factor Section Test Table F.10 Voltage Checks with 115 VAC Applied to Machine Main Inverter Board Power Factor Section TestTable F.11 Resistance Checks TP9 Gndpwr RL1 Invertec V205-T AC/DC Output Filter Board Test Figure F.16 Output Filter Board Location Output Filter Board TestFigure F.18 Output Filter Board Plug CN1 Figure F.17 Output Filter Board Plug LocationInvertec V205-T AC/DC Secondary Output Board Assembly Test Figure F.19 Secondary Power Board Location Secondary Output Board Assembly TestOFF GA-SA Table F.14 Output Diode Resistance Check Mode Positive Meter Negative Meter Expected Reading ProbeMain Inverter Board Welding Logic and Inverter Section Test Welding Logic and Inverter Section Test Main Inverter BoardTable F.18 LED Check in Stick Mode Table F.16 Feedback Voltage SignalsTable F.15 LED Function Table F.17 Voltage Checks with 115 VAC Applied to MachineFigure F.22 Main Board Inverter Section TP9 Ground Power Invertec V205-T AC/DC Input Filter Board Removal and Replacement Figure F.24 Input Filter Board Location Input Filter Board Removal and ReplacementRV1 RV2 Invertec V205-T AC/DC Main Igbt Board Removal and Replacement Figure F.27 Main Igbt Board Location Main Igbt Board Removal and ReplacementRV1 RV2 CN4 RV3 RV4 CN5 RV5 RV7 RV6 Invertec V205-T AC/DC CONTROL/DISPLAY Board Removal and Replacement Figure F.29 CONTROL/DISPLAY Board Location CONTROL/DISPLAY Board Removal and ReplacementCN2 Invertec V205-T AC/DC Output Filter Board Removal and Replacement Figure F.32 Output Filter Board Location Removal and ReplacementPhillips Head Screws CN1 Output Diodes Removal and Replacement To Replace ANY of the Output Diodes D1, D2, D3 or D4 Output Diodes Removal and ReplacementOutput Transistor Removal and Replacement Figure F.36 Output Transistor Location Output Transistor Removal and ReplacementPlug CN1 5mm Allen Bolts Invertec V205-T AC/DC Table of Contents Diagram Section ELECTriCaL DiaGramS