Lincoln Electric SVM161-A service manual SET UP Menu, Indicator Parameter Default

Page 23

B-7

OPERATION

B-7

 

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SET UP MENU

Many additional parameters can be modified via the Set Up Menu. To access the Set Up Menu:

Position the ON/OFF switch to OFF “0”.

Depress and hold the Parameter select Push Button.

Position the On/Off switch to on "I" at the back of the machine; the input voltage light "Item 1" (green LED) confirms normal operation.

The SETUP mode is confirmed by a center "0" on the Digital display “Item 6”.

-Rotate the Output / Parameter Adjust Knob, the Digital Display shows the numbers corre- sponding to the parameters in sequence; stop at the desired parameter and push the "Setup/Parameter Push Button".

-The number on the Digital display "Item 6" is replaced by the value of the parameter that can be modified through the Output / Parameter adjust knob "Item 5".

-With parameter (9) all the modifications made in the SETUP mode are cancelled and the standard values set by Invertec® V205-T AC/DC™ are restored.

-To exit the Set Up Menu, return to “0” and press the Setup/Parameter Push Button

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INDICATOR

PARAMETER

DEFAULT

 

 

 

0

Exit From Set Up

 

1

Not Used

 

2

Pre Flow Time (0 - 25 seconds)

0.5 sec.

3

Arc Force, percent above Peak Current for Stick only (0 - 100%)

30%

4

Hot Start, percent above Peak Current for Stick only (0 - 100%)

80%

5

Setting of AC wave Form

2 (Square)

 

0 = Sinusoidal

 

 

1 = Triangular

 

 

2 = Square

 

 

NOTE: This parameter limits maximum weld current, see "OUTPUT LIMITATIONS" section of the manual.

 

6

Min. Weld Current Value with Remote Control,for TIG only.

10 Amps

 

(6 Amps - Value set for Indicator 7)

 

7

Max. Weld Current Value with Remote Control,for TIG only.

Peak Current

 

(Value set for Indicator 6 - Peak Current)

 

 

NOTE: Peak Current (Max Weld Current) can be limited by input voltage, welding mode, AC TIG waveform and AC TIG frequency.

 

8

Touch Start or H.F. Start in DC TIG (0 = H.F. Start, 1 = touch Start)

0

 

This parameter is ignored in AC TIG Mode

 

9

Reset all Parameters, (including control panel settings)

 

10

Not Used

 

11

Not Used

 

12

2 Step Trigger Selection

1

 

0 = Restart Disabled

 

 

1 = Restart Enabled

 

13

4 Step Trigger Selection

0

 

0 = Restart Disabled

 

 

1 = Restart Enabled

 

14

Start Power , for TIG only

2.0

 

This function sets the initial start energy limit.

 

 

(1.0 = min., 5.0 = max.)

 

 

Note: If the machine does not initiate a welding arc it will repeat the

 

 

starting sequence with an increased start energy up to this limit.

 

 

Set this number to a higher setting than the factory default if

 

 

needed to improve starting of large diameter tungstens electrodes.

 

 

 

 

 

INVERTEC® V205-T AC/DC™

 

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Contents Invertec V205-T AC/DC Invertec V205-T AC/DC SafetyCan be dangerous Electric Shock can kill ARC Rays can burnSparks can cause fire or If damaged Explosion Powered equipmentWelding Cutting Cylinder may explodeSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Methods of Reducing Emissions Mains Supply Master Table of Contents for ALL Sections Table of Contents Installation Section Operating Temperature Range Storage Temperature Range InstallationEnvironmental Area Select Suitable LocationStacking TiltingInput Connections Reconnect ProcedureEngine Driven Generator Attachment Plug Installation230V Input 115V InputWork Cable Connection Output ConnectionsOutput and GAS Connection for TIG Welding Figure A.1 Shielding GAS Connection Remote Control ConnectionInvertec V205-T AC/DC Table of Contents Operation Section Welding Capability Safety InstructionsOperation General DescriptionRear Control Panel Figure B.1 OPERATIONB-3Figure B.2 Controls and SettingsLocal/Remote push button Selects the welding Step DiagramTIG DC TIG AC Indicator Parameter Default SET UP MenuWelding Polarity Output LimitationsFigure B.7 Filler Material Steel TIG WeldingCopper TIG Welding Tips for AC TIG WeldingProtective GAS AC TIG Welding Quick Start UPDC TIG Welding Quick Start UP Table of Contents Accessories Section Cable Plugs AccessoriesOptional Accessories Compatible EquipmentTable of Contents Maintenance Section Routine Maintenance MaintenanceSafety Precautions Input Filter Capacitor Discharge ProcedureFigure D.1 Major Component Locations 3MAINTENANCEInvertec V205-T AC/DC 1TABLE of CONTENTS-THEORY of Operation Section E-1 Input Board and BUS Board Theory of OperationFigure E.3 Main Igbt Inverter Board Main Igbt Inverter BoardSuperimposition Board Main TransformerOutput Module Transistor Board Output Module and Clamping BoardOutput Filter Board CONTROL/DISPLAY BoardHigh Frequency HF Board Passive Active Insulated Gate Bipolar Transistor Igbt Operation1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide Troubleshooting and RepairElectric Shock can kill PC Board Troubleshooting ProceduresIgbt Perform the Input Filter Board Igbt Inverter Board Test Secondary Output Board Assembly Test See the Output Filter Display Troubleshooting and Repair External DiagnosticsFigure F.2 Troubleshooting and Repair Internal DiagnosticsLED Internal DiagnosticsInvertec V205-T AC/DC Materials Needed Test DescriptionCapacitor Solder Resistor Pads Input Filter Capacitor Discharge ProcedureInput Filter Board Test Input Filter Board ProcedureInput Filter Board Test Input Filter Board Invertec V205-T AC/DC Main Igbt Inverter Board LOW Voltage Test Figure F.6 Main Igbt Inverter Board Location Main Igbt Inverter Board LOW Voltage TestLED Main Igbt Inverter Board LOW Voltage TestFigure F.7 Main Igbt Inverter Board Location TP2 MF2CONTROL/DISPLAY Board Test Figure F.8 CONTROL/DISPLAY Board Location CONTROL/DISPLAY Board TestFigure F.9 CONTROL/DISPLAY Board Location CN2Figure F.10 Plugs CN1, CN2 & CN7 CN1BUS Board Test Figure F.11 BUS Board Location BUS Board TestTable F.8 Plug CN7 Test Points Table F.5 Plug CN2 Test PointsTable F.6 Plug CN3 Test Points Table F.7 Plug CN4 Test PointsCN1 CN2 Main Inverter Board Power Factor Section Test Table F.11 Resistance Checks Main Inverter Board Power Factor Section TestTable F.10 Voltage Checks with 115 VAC Applied to Machine TP9 Gndpwr RL1 Invertec V205-T AC/DC Output Filter Board Test Figure F.16 Output Filter Board Location Output Filter Board TestFigure F.18 Output Filter Board Plug CN1 Figure F.17 Output Filter Board Plug LocationInvertec V205-T AC/DC Secondary Output Board Assembly Test Figure F.19 Secondary Power Board Location Secondary Output Board Assembly TestOFF GA-SA Table F.14 Output Diode Resistance Check Mode Positive Meter Negative Meter Expected Reading ProbeMain Inverter Board Welding Logic and Inverter Section Test Welding Logic and Inverter Section Test Main Inverter BoardTable F.17 Voltage Checks with 115 VAC Applied to Machine Table F.16 Feedback Voltage SignalsTable F.18 LED Check in Stick Mode Table F.15 LED FunctionFigure F.22 Main Board Inverter Section TP9 Ground Power Invertec V205-T AC/DC Input Filter Board Removal and Replacement Figure F.24 Input Filter Board Location Input Filter Board Removal and ReplacementRV1 RV2 Invertec V205-T AC/DC Main Igbt Board Removal and Replacement Figure F.27 Main Igbt Board Location Main Igbt Board Removal and ReplacementRV1 RV2 CN4 RV3 RV4 CN5 RV5 RV7 RV6 Invertec V205-T AC/DC CONTROL/DISPLAY Board Removal and Replacement Figure F.29 CONTROL/DISPLAY Board Location CONTROL/DISPLAY Board Removal and ReplacementCN2 Invertec V205-T AC/DC Output Filter Board Removal and Replacement Figure F.32 Output Filter Board Location Removal and ReplacementPhillips Head Screws CN1 Output Diodes Removal and Replacement To Replace ANY of the Output Diodes D1, D2, D3 or D4 Output Diodes Removal and ReplacementOutput Transistor Removal and Replacement Figure F.36 Output Transistor Location Output Transistor Removal and ReplacementPlug CN1 5mm Allen Bolts Invertec V205-T AC/DC Table of Contents Diagram Section ELECTriCaL DiaGramS