Lincoln Electric IM10041 manual Safety Precautions, Location and Ventilation, Storing, Stacking

Page 12

A-2

INSTALLATION

A-2

 

 

 

SAFETY PRECAUTIONS

WARNING

Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.

------------------------------------------------------------------------

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground

Always wear dry insulating gloves.

------------------------------------------------------------------------

ENGINE EXHAUST can kill.

Use in open, well ventilated areas or

vent exhaust outside.

------------------------------------------------------------------------

MOVING PARTS can injure.

Do not operate with doors open or guards off.

• Stop engine before servicing.

Keep away from moving parts.

------------------------------------------------------------------------

See additional warning information at front of this operator’s manual.

Only qualified personnel should install, use, or service this equipment.

LOCATION AND VENTILATION

The welder should be located to provide an unrestrict- ed flow of clean, cool air to the cooling air inlets and to avoid restricting the cooling air outlets. Also, locate the welder so that the engine exhaust fumes are prop- erly vented to an outside area.

CAUTION

DO NOT MOUNT OVER COMBUSTIBLE SURFACES Where there is a combustible surface directly under stationary or fixed electrical equipment, that surface should be covered with a steel plate at least .06”(1.6mm) thick, which should extend not less than 5.90”(150mm) beyond the equipment on all sides.

------------------------------------------------------------------------

STORING

1.Store the machine in a cool, dry place when it is not in use. Protect it from dust and dirt. Keep it where it can’t be accidentally damaged from con- struction activities, moving vehicles, and other hazards.

2.Drain the engine oil and refill with fresh 10W30 oil. Run the engine for about five minutes to cir- culate oil to all the parts. See the MAINTE- NANCE section of this manual for details on changing oil.

3.Remove the battery, recharge it, and adjust the electrolyte level. Store the battery in a dry, dark place.

STACKING

AIR VANTAGE® 500 machines cannot be stacked.

ANGLE OF OPERATION

To achieve optimum engine performance the Air Vantage 500 should be run in a level position. The maximum angle of operation for the VMAC Compressor and CUMMINS engine is 20 degrees continues in all directions and 30 degrees intermittent (less than 10 minutes). When operating the welder at an angle, provisions must be made for checking and maintaining the oil level at the normal (FULL) oil capacity. Also the effective fuel capacity will be slightly less than the specified 25 gal.(94.6 ltrs.).

AIR VANTAGE® 500 CUMMINS

Image 12
Contents AIR Vantage Cummins Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Thank You Table of Contents Table of Contents Installation Technical Specifications AIR Vantage 500 Cummins K32012Duty Cycle Welding Output Volts at Rated Amps Open Circuit VoltageSafety Precautions Location and VentilationStoring StackingHigh Temperature Operation LiftingHigh Altitude Operation TowingPRE-OPERATION Engine and COM- Pressor Service Battery ConnectionOIL Fuel USE Diesel Fuel onlyAIR Cleaner Inlet Hood Muffler Outlet PipeSpark Arrestor Welding TerminalsRemote Control Auxiliary Power ReceptaclesStandby Power Connections Connection of Lincoln ELEC- Tric Wire Feeders Connection of LN-15 to the AIR VantageAcross The-Arc Model Control Cable ModelConnection of the LN-25 to the AIR Vantage Shut off welder before making any electrical con- nectionsOperation General DescriptionControls and Settings Battery Charging Light Idler SwitchOIL Pressure Gauge Engine ProtectionWeld Mode Selector Switch Welding Terminals SwitchWire Feeder Voltmeter Switch PIN ConnectorBattery Jump Start Terminal AIR Compressor Controls 26 ThruWelding Power Sources SafetyVRD Operation Indicator What are VRD and Rocv DEVICES?Starting Technique BREAK-IN PeriodTypical Fuel Consumption Table B.1 Cummins B3.3 Engine Fuel ConsumptionWelder Operation Wire WELDING-CV ARC GougingCarbon Diameter Current Range DC, elec Trode positive Table B.3 Typical Current RangesAuxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsParalleling PlusAccessories Optional Field Installed AccessoriesTIG Options Maintenance Compressor MaintenanceService Instructions Battery Handling Preventing Battery DischargePreventing Battery Buckling Fuel FiltersWelder / Generator MAINTE- Nance Troubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnTroubleshooting Faulty receptacle Wiring Diagram Diagrams Engine Welders / K867 / K775 / LN-7 Connection Diagram To Work Electrode Cable To Wire Feed UnitDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print AIR Vantage 500 Cummins Precaucion Warnung