Lincoln Electric IM10041 manual Table of Contents

Page 9

viii

TABLE OF CONTENTS

viii

 

 

Page

 

Installation

Section A

 

Technical Specifications

A-1

 

Safety Precautions

A-2

 

Location and Ventilation

A-2

 

Storing

A-2

 

Stacking

A-2

 

Angle of Operation

A-2

 

Lifting

A-3

 

High Altitude Operation

A-3

 

High Temperature Operation

A-3

 

Towing

A-3

 

Vehicle Mounting

A-3

 

Pre-Operation Engine and Compressor Service

A-4

 

Oil

A-4

 

Fuel and Fuel Cap

A-4

 

Engine Coolant System

A-4

 

Battery Connections

A-4

 

Muffler Outlet Pipe

A-5

 

Spark Arrestor

A-5

 

Air Cleaner Inlet Hood

A-5

 

Welding Terminals

A-5

 

Welding Output Cables

A-5

 

Machine Grounding

A-5

 

Remote Control

A-6

 

Auxiliary Power Receptacles and Standby Power Connections

A-6

 

Connection of Lincoln Electric Wire Feeders

A-7, A-8

 

________________________________________________________________________________

 

Operation

Section B

 

Safety Precautions

B-1

 

General Description

B-1

 

Recommended Application - Welder, Air Compressor and Generator

B-1

 

Controls and Settings

B-2

 

Engine Controls

B-2, B-3

 

Welder Controls

B-4

 

Auxiliary Power Controls

B-4

 

Air Compressor Controls

B-5

 

Battery Jump Start Terminals

B-5

 

What are VRD and ROCV Devices

B-6

 

Welding Power Sources

B-6

 

Safety

B-6

 

VRD Operation Indicators

B-6

 

Operation

B-6

 

Starting Technique

B-7

 

Break-In Period

B-7

 

Typical Fuel Consumption

B-7

 

Welding Operation

B-8

 

Duty Cycle

B-8

 

Stick Welding Mode

B-8

 

CC-Stick Mode

B-8

 

Touch Start TIG Mode

B-8

 

AIR VANTAGE® Settings when using K930-2 TIG Module

B-8

 

Wire Welding-CV

B-9

 

Arc Gouging

B-9

 

Typical Current Ranges for Tungsten Electrodes

B-9

 

Paralleling

B-10

 

Auxiliary Power Operation

B-10

 

Simultaneous Welding and Auxiliary Power Loads

B-10

 

Simultaneous Welding and Power Loads, Extension Cord Length Recommendations .....B-10

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Contents AIR Vantage Cummins California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Thank You Table of Contents Table of Contents Technical Specifications AIR Vantage 500 Cummins K32012 InstallationDuty Cycle Welding Output Volts at Rated Amps Open Circuit VoltageLocation and Ventilation Safety PrecautionsStoring StackingLifting High Temperature OperationHigh Altitude Operation TowingBattery Connection PRE-OPERATION Engine and COM- Pressor ServiceOIL Fuel USE Diesel Fuel onlyMuffler Outlet Pipe AIR Cleaner Inlet HoodSpark Arrestor Welding TerminalsRemote Control Auxiliary Power ReceptaclesStandby Power Connections Connection of LN-15 to the AIR Vantage Connection of Lincoln ELEC- Tric Wire FeedersAcross The-Arc Model Control Cable ModelShut off welder before making any electrical con- nections Connection of the LN-25 to the AIR VantageGeneral Description OperationControls and Settings Idler Switch Battery Charging LightOIL Pressure Gauge Engine ProtectionWelding Terminals Switch Weld Mode Selector SwitchWire Feeder Voltmeter Switch PIN ConnectorAIR Compressor Controls 26 Thru Battery Jump Start TerminalSafety Welding Power SourcesVRD Operation Indicator What are VRD and Rocv DEVICES?BREAK-IN Period Starting TechniqueTypical Fuel Consumption Table B.1 Cummins B3.3 Engine Fuel ConsumptionWelder Operation ARC Gouging Wire WELDING-CVCarbon Diameter Current Range DC, elec Trode positive Table B.3 Typical Current RangesSimultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationParalleling PlusAccessories Optional Field Installed AccessoriesTIG Options Compressor Maintenance MaintenanceService Instructions Preventing Battery Discharge Battery HandlingPreventing Battery Buckling Fuel FiltersWelder / Generator MAINTE- Nance HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityTroubleshooting Faulty receptacle Wiring Diagram Diagrams To Work Electrode Cable To Wire Feed Unit Engine Welders / K867 / K775 / LN-7 Connection DiagramDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print AIR Vantage 500 Cummins Precaucion Warnung