Lincoln Electric IM10041 Installation, Technical Specifications AIR Vantage 500 Cummins K32012

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INSTALLATION

 

 

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TECHNICAL SPECIFICATIONS - AIR VANTAGE® 500 CUMMINS (K32012)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT - DIESEL ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

Make/Model

 

Description

 

Speed (RPM)

Displacement

Starting

Capacities

 

 

 

 

 

 

 

 

 

cu. in. (ltrs.)

System

 

 

 

 

4 cylinder

 

High Idle 1900

199(3.3)

 

12VDC Battery &

Fuel: 25 gal.

 

Cummins

 

56 HP (42kw)

 

 

 

 

 

starter

(94.6 L)

 

 

 

 

 

 

 

 

B3.3

 

1800 RPM

 

Full Load 1800

Bore x Stroke inch (mm)

 

 

Oil: 2 gal. (7.5L)

 

 

 

Diesel Engine

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low Idle 1425

3.74 X 4.53

 

 

Radiator Coolant:

 

 

 

 

 

 

 

 

 

(95 x 115mm)

 

 

2.6gal. (9.8L)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT @ 104°F(40°C) - WELDER

 

 

Duty Cycle

 

 

 

Welding Output

 

 

Volts at Rated Amps

 

100%

 

 

 

 

500 Amps (DC multi-purpose)

 

 

40 Volts

 

 

60%

 

 

 

 

550 Amps (DC multi-purpose)

 

 

36 volts

 

 

50%

 

 

 

 

575 Amps (DC multi-purpose)

 

 

35 volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT @ 104°F(40°C) - WELDER AND GENERATOR

 

 

 

 

 

 

 

 

Welding Range

 

 

 

 

 

 

 

 

 

 

30 - 575 Amps CC/CV

 

 

 

 

 

 

 

 

 

 

20 - 250 Amps TIG

 

 

 

 

 

 

 

 

 

 

Open Circuit Voltage

 

 

 

 

 

 

 

 

 

 

60 Max OCV @ 1900 RPM

 

 

 

 

 

 

 

 

 

 

Auxiliary Power (1)

 

 

 

 

 

 

 

 

 

 

2 x 240 VAC Receptacles

 

 

 

 

 

 

 

 

 

 

2 x 3600 Watts 60Hz Single Phase

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

 

 

 

 

Height (2)

 

 

 

Width

 

Depth

 

Weight

 

42.0 in

 

 

 

32.7 in.

 

63.1 in.

 

1690 lbs.

 

(1066.8 mm)

 

 

(830.1mm)

 

(1603mm)

 

(766kg)

 

 

 

 

 

 

 

 

 

 

 

 

(Approx)

1.Output rating in watts is equivalent to volt-amperes at unity power factor.

Output voltage is within +/- 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced.

2.Top of Enclosure, add 7.0” (177.8mm) for exhaust pipe.

AIR VANTAGE® 500 CUMMINS

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Contents AIR Vantage Cummins California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Thank You Table of Contents Table of Contents Open Circuit Voltage InstallationTechnical Specifications AIR Vantage 500 Cummins K32012 Duty Cycle Welding Output Volts at Rated AmpsStacking Safety PrecautionsLocation and Ventilation StoringTowing High Temperature OperationLifting High Altitude OperationFuel USE Diesel Fuel only PRE-OPERATION Engine and COM- Pressor ServiceBattery Connection OILWelding Terminals AIR Cleaner Inlet HoodMuffler Outlet Pipe Spark ArrestorStandby Power Connections Remote ControlAuxiliary Power Receptacles Control Cable Model Connection of Lincoln ELEC- Tric Wire FeedersConnection of LN-15 to the AIR Vantage Across The-Arc ModelShut off welder before making any electrical con- nections Connection of the LN-25 to the AIR VantageGeneral Description OperationControls and Settings Engine Protection Battery Charging LightIdler Switch OIL Pressure GaugePIN Connector Weld Mode Selector SwitchWelding Terminals Switch Wire Feeder Voltmeter SwitchAIR Compressor Controls 26 Thru Battery Jump Start TerminalWhat are VRD and Rocv DEVICES? Welding Power SourcesSafety VRD Operation IndicatorTable B.1 Cummins B3.3 Engine Fuel Consumption Starting TechniqueBREAK-IN Period Typical Fuel ConsumptionWelder Operation Table B.3 Typical Current Ranges Wire WELDING-CVARC Gouging Carbon Diameter Current Range DC, elec Trode positivePlus Auxiliary Power OperationSimultaneous Welding and AUXIL- Iary Power Loads ParallelingTIG Options AccessoriesOptional Field Installed Accessories Compressor Maintenance MaintenanceService Instructions Fuel Filters Battery HandlingPreventing Battery Discharge Preventing Battery BucklingWelder / Generator MAINTE- Nance HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityTroubleshooting Faulty receptacle Wiring Diagram Diagrams To Work Electrode Cable To Wire Feed Unit Engine Welders / K867 / K775 / LN-7 Connection DiagramDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print AIR Vantage 500 Cummins Precaucion Warnung