Lincoln Electric IM10041 manual Optional Field Installed Accessories, TIG Options

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ACCESSORIES

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OPTIONAL FIELD INSTALLED ACCESSORIES

K857 25 ft. (7.5 m) or K857-1 100 ft. (30.4 m) REMOTE CON- TROL - Portable control provides same dial range as the output control on the welder from a location up to the specified length from the welder. Has convenient plug for easy connection to the welder. The AIR VANTAGE® 500 CUMMINS is equipped with a 6-pin connector for connecting the remote control.

K704 ACCESSORY SET - Includes 35 feet (10 m) of electrode cable and 30 feet (9 m) of work cable, head- shield, filter plate, work clamp and electrode holder. Cable is rated at 500 amps, 60% duty cycle.

K2641-2 FOUR WHEELED STEERABLE YARD TRAILER

For in plant and yard towing. Comes standard with a Duo-Hitch™, a 2” Ball and Lunette Eye combination Hitch.

K2636-1 TRAILER - Two-wheeled trailer with optional fender and light package. For highway use, consult applicable feder- al, state, and local laws regarding possible additional require- ments. Comes standard with a Duo-Hitch™, a 2” Ball and Lunette Eye combination hitch. A fender & a light package. Order:

K2636-1 Trailer

K2639-1 Fender & Light Kit

K2640-1 Cable Storage Rack

K887-1 ETHER START KIT - Provides maximum cold weath- er starting assistance for frequent starting below 10°(-12°C). Required Ether tank is not provided with kit.

K1847-1 SPARK ARRESTOR KIT - Easily mounts to stan- dard muffler.

WARNING

Pipe Thawing with an arc welder can cause fire, explosion, damage to electric wiring or to the arc welder if done improperly. The use of an arc welder for pipe thawing is not approved by the CSA, nor is it recommended or supported by Lincoln Electric.

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K2354-1 Air Dryer Kit-Minimizes water content in sup- ply air. Avoids cold weather air hose ice up.

K2356-1 Control Panel Cover Kit-Clear plexiglass cover to protect control panel from dirt and debris, and to visually monitor machine operation. Lockable to deter vandalism.

K2340-1 Lockable Fuel Cap / Flash Arrester Kit-For use in locations where flash arrester safety is required. Lockable fuel cap prevents tampering with fuel. Green cap color provides a visual reminder to use diesel when refueling.

K2359-1 Cold Weather Heater and Tarp Kit-For extreme cold conditions where normal engine starting is not sufficient. Includes oil pan heater, engine water heater and radiator grill tarp.

TIG OPTIONS

K870 Foot Amptrol®-Varies current while welding for making critical TIG welds and crater filling. Depress pedal to increase current. Depressing pedal fully achieves maximum set current. Fully raising the pedal finishes the weld and starts the afterflow cycle on sys- tems so equipped. Includes 25 ft. (7.6m) control cable.

K963-3 Hand Amptrol®-Varies current for making criti- cal TIG welds. Fastens to the torch for convenient thumb control. Comes with a 25 ft. (7.6m) cable. (for larger handle 18 or 26 series torches)

AIR VANTAGE® 500 CUMMINS

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Contents AIR Vantage Cummins California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Thank You Table of Contents Table of Contents Technical Specifications AIR Vantage 500 Cummins K32012 InstallationDuty Cycle Welding Output Volts at Rated Amps Open Circuit VoltageLocation and Ventilation Safety PrecautionsStoring StackingLifting High Temperature OperationHigh Altitude Operation TowingBattery Connection PRE-OPERATION Engine and COM- Pressor ServiceOIL Fuel USE Diesel Fuel onlyMuffler Outlet Pipe AIR Cleaner Inlet HoodSpark Arrestor Welding TerminalsStandby Power Connections Remote ControlAuxiliary Power Receptacles Connection of LN-15 to the AIR Vantage Connection of Lincoln ELEC- Tric Wire FeedersAcross The-Arc Model Control Cable ModelShut off welder before making any electrical con- nections Connection of the LN-25 to the AIR VantageGeneral Description OperationControls and Settings Idler Switch Battery Charging LightOIL Pressure Gauge Engine ProtectionWelding Terminals Switch Weld Mode Selector SwitchWire Feeder Voltmeter Switch PIN ConnectorAIR Compressor Controls 26 Thru Battery Jump Start TerminalSafety Welding Power SourcesVRD Operation Indicator What are VRD and Rocv DEVICES?BREAK-IN Period Starting TechniqueTypical Fuel Consumption Table B.1 Cummins B3.3 Engine Fuel ConsumptionWelder Operation ARC Gouging Wire WELDING-CVCarbon Diameter Current Range DC, elec Trode positive Table B.3 Typical Current RangesSimultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationParalleling PlusTIG Options AccessoriesOptional Field Installed Accessories Compressor Maintenance MaintenanceService Instructions Preventing Battery Discharge Battery HandlingPreventing Battery Buckling Fuel FiltersWelder / Generator MAINTE- Nance HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityTroubleshooting Faulty receptacle Wiring Diagram Diagrams To Work Electrode Cable To Wire Feed Unit Engine Welders / K867 / K775 / LN-7 Connection DiagramDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print AIR Vantage 500 Cummins Precaucion Warnung