Lincoln Electric IM10041 manual Battery Jump Start Terminal, AIR Compressor Controls 26 Thru

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B-5

OPERATION

B-5

 

 

 

23. GROUND STUD:

Provides a connection point for connecting the machine case to earth ground. Refer to “MACHINE GROUNDING” in the Installation chapter for proper machine grounding informa- tion.

24. RCD:

“Residual Current Device” provides protection from active to ground contact.

RCD will not protect against electrical shock resulting from contact with active and neutral wires.

BATTERY JUMP START TERMINAL (29-30)

29.POSITIVE BATTERY JUMP START TERMINAL.

30.NEGATIVE BATTERY JUMP START TERMINAL.

12V battery jump start feature is standard. Covered output studs for convenient access, and protection against accidental impact. can be used to jump-start a utility truck with up to 800 cold cranking amps. Can also be used to jump-start the AIR VANTAGE® 500 Cummins.

25. VRD INDICATOR LIGHTS:

Indicates OCV voltage across the output termi- nals. Also indicates operation of VRD in CC mode. A Green light indicates OCV below 30V and a red light indicates OCV above 30V.

During welding both lights will flash, depending on the type of Consumable being used.

AIR COMPRESSOR CONTROLS (26 THRU 28)

26. COMPRESSOR ON/OFF SWITCH

Turns compressor on and off (standby) by open- ing and closing the compressor inlet valve.

27. COMPRESSOR PROTECTION LIGHT

The yellow compressor protection light remains off with proper compressor oil temperatures. If the lights turn on, the compressor protection system will close the compressor inlet valve and put the system in standby mode until the temperature reaches allowable limits. Check for proper com- pressor oil level.

28. AIR DISCHARGE VALVE

Controls flow of compressed air. A 3/4” NPT (National Pipe Thread) fitting is provided.

31. BATTERY DISCONNECT SWITCH

Battery disconnect switch provides lockout/tagout capability. Switch is conveniently located on the front bottom of the machine.

32. AIR CLEANER SERVICE INDICATOR

Air cleaner service indicator provides a Go/No-Go visual indication of useful filter service life. Also located inside the engine compartment. (SEE FIG- URE B.2)

FIGURE B.2

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AIR VANTAGE® 500 CUMMINS

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Contents AIR Vantage Cummins California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Thank You Table of Contents Table of Contents Open Circuit Voltage InstallationTechnical Specifications AIR Vantage 500 Cummins K32012 Duty Cycle Welding Output Volts at Rated AmpsStacking Safety PrecautionsLocation and Ventilation StoringTowing High Temperature OperationLifting High Altitude OperationFuel USE Diesel Fuel only PRE-OPERATION Engine and COM- Pressor ServiceBattery Connection OILWelding Terminals AIR Cleaner Inlet HoodMuffler Outlet Pipe Spark ArrestorStandby Power Connections Remote ControlAuxiliary Power Receptacles Control Cable Model Connection of Lincoln ELEC- Tric Wire FeedersConnection of LN-15 to the AIR Vantage Across The-Arc ModelShut off welder before making any electrical con- nections Connection of the LN-25 to the AIR VantageGeneral Description OperationControls and Settings Engine Protection Battery Charging LightIdler Switch OIL Pressure GaugePIN Connector Weld Mode Selector SwitchWelding Terminals Switch Wire Feeder Voltmeter SwitchAIR Compressor Controls 26 Thru Battery Jump Start TerminalWhat are VRD and Rocv DEVICES? Welding Power SourcesSafety VRD Operation IndicatorTable B.1 Cummins B3.3 Engine Fuel Consumption Starting TechniqueBREAK-IN Period Typical Fuel ConsumptionWelder Operation Table B.3 Typical Current Ranges Wire WELDING-CVARC Gouging Carbon Diameter Current Range DC, elec Trode positivePlus Auxiliary Power OperationSimultaneous Welding and AUXIL- Iary Power Loads ParallelingTIG Options AccessoriesOptional Field Installed Accessories Compressor Maintenance MaintenanceService Instructions Fuel Filters Battery HandlingPreventing Battery Discharge Preventing Battery BucklingWelder / Generator MAINTE- Nance HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityTroubleshooting Faulty receptacle Wiring Diagram Diagrams To Work Electrode Cable To Wire Feed Unit Engine Welders / K867 / K775 / LN-7 Connection DiagramDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print AIR Vantage 500 Cummins Precaucion Warnung