Lincoln Electric IM10041 manual Welder / Generator MAINTE- Nance

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D-4

MAINTENANCE

D-4

 

 

 

CHARGING THE BATTERY

When you charge, jump, replace, or otherwise connect battery cables to the battery, be sure the polarity is correct. Improper polarity can damage the charging circuit. The AIR VANTAGE® 500 positive (+) battery terminal has a red terminal cover.

If you need to charge the battery with an external charger, disconnect the negative cable first, then the positive cable before you attach the charger leads. after the battery is charged, reconnect the positive bat- tery cable first and the negative cable last. Failure to do so can result in damage to the internal charger components.

WELDER / GENERATOR MAINTE- NANCE

STORAGE

Store the AIR VANTAGE® in a clean, dry protected areas.

CLEANING

Blow out the generator and controls periodically with low pressure air. Do this at least once a week in par- ticularly dirty areas.

Follow the instructions of the battery charger manufac- turer for proper charger settings and charging time.

NAMEPLATES / WARNING DECALS MAIN- TENANCE

Whenever routine maintenance is performed on this machine - or at least yearly - inspect all nameplates and labels for legibility. Replace those which are no longer clear. Refer to the parts list for the replacement item number.

BRUSH REMOVAL AND REPLACEMENT

It is normal for the brushes and slip rings to wear and darken slightly. Inspect the brushes when a generator overhaul is necessary.

WARNING

Do not attempt to polish slip rings while the engine is running.

------------------------------------------------------------------------

Table D.1 Engine Maintenance Components

 

ITEM

MAKE

PART NUMBER

SERVICE INTERVAL

 

 

Air Cleaner Element

Donaldson

P822768

Replace as indicated by

 

 

 

 

Service Indicator

 

 

Fleetguard

AF25436

 

 

 

Oil Filer

Cummins

C6002112110

Replace every 750 hours or 3 months,

 

 

Fleetguard

LF16011

whichever is less.

 

 

Fan Belt

Cummins

C0412021749

Inspect every 1000 hours or 12 months,

 

 

 

 

whichever is less.

 

 

Fuel Strainer

Cummins

3826094

Inspect and replace monthly as

 

 

Fleetguard

FF5079

required. Replace annually.

 

 

Fuel Filter /

Fleetguard

FS19594

Replace every 500 hours or 6 months,

 

Water Separator

 

 

whichever is less.

 

 

Battery

-----

BCI GROUP 34

Inspect every 500 hours

 

 

Engine Oil Change

See Manual

-----

Change every 750 hours or 3 months,

 

 

 

 

whichever is less. Check daily.

 

 

 

 

 

 

AIR VANTAGE® 500 CUMMINS

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Contents AIR Vantage Cummins California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Thank You Table of Contents Table of Contents Technical Specifications AIR Vantage 500 Cummins K32012 InstallationDuty Cycle Welding Output Volts at Rated Amps Open Circuit VoltageLocation and Ventilation Safety PrecautionsStoring StackingLifting High Temperature OperationHigh Altitude Operation TowingBattery Connection PRE-OPERATION Engine and COM- Pressor ServiceOIL Fuel USE Diesel Fuel onlyMuffler Outlet Pipe AIR Cleaner Inlet HoodSpark Arrestor Welding TerminalsRemote Control Auxiliary Power ReceptaclesStandby Power Connections Connection of LN-15 to the AIR Vantage Connection of Lincoln ELEC- Tric Wire FeedersAcross The-Arc Model Control Cable ModelShut off welder before making any electrical con- nections Connection of the LN-25 to the AIR VantageGeneral Description OperationControls and Settings Idler Switch Battery Charging LightOIL Pressure Gauge Engine ProtectionWelding Terminals Switch Weld Mode Selector SwitchWire Feeder Voltmeter Switch PIN ConnectorAIR Compressor Controls 26 Thru Battery Jump Start TerminalSafety Welding Power SourcesVRD Operation Indicator What are VRD and Rocv DEVICES?BREAK-IN Period Starting TechniqueTypical Fuel Consumption Table B.1 Cummins B3.3 Engine Fuel ConsumptionWelder Operation ARC Gouging Wire WELDING-CVCarbon Diameter Current Range DC, elec Trode positive Table B.3 Typical Current RangesSimultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationParalleling PlusAccessories Optional Field Installed AccessoriesTIG Options Compressor Maintenance MaintenanceService Instructions Preventing Battery Discharge Battery HandlingPreventing Battery Buckling Fuel FiltersWelder / Generator MAINTE- Nance HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityTroubleshooting Faulty receptacle Wiring Diagram Diagrams To Work Electrode Cable To Wire Feed Unit Engine Welders / K867 / K775 / LN-7 Connection DiagramDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print AIR Vantage 500 Cummins Precaucion Warnung