Sterling Plumbing 822.00247.00 Functional Description, Models Covered in This Manual

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Chapter 2: Functional Description

2-1 Models Covered in This Manual

This manual provides operation, installation, and maintenance instructions for 1-Pump, 9- Station Conveying Controllers. Model numbers are listed on the serial tag. Make sure you know the model and serial number of your equipment before contacting the manufacturer for parts or service.

The 1-Pump, 9-Station Conveying Controller is a programmable logic controller, with 24 VDC control circuit, easy-to-use operator interface terminal and optional audible/visual alarm.

2-2 General Description

Our material conveying systems create vacuum for the automatic conveying of most free- flowing, dry, pelletized, or granular materials. Material characteristics determine the type of equipment needed to convey the material.

A typical use for our equipment is an in-plant distribution system for plastic processing plants.

Our central vacuum systems are as varied as the applications they service. The tubing and equipment furnished in our system is designed to convey the material(s) specified at the time of purchase at specific rates and distances.

We can advise you on your system capabilities based on system makeup, distance, material, and conveying rates you want.

System capacity is directly affected by the pressure drop in the overall system, such as number of material line bends, pipe length, Y-tubes, T-tubes, etc.

Use the minimum effective amount of vinyl flex hose to maximize material line efficiency. Keep material lines as straight as possible. Refer to Vacuum Pump Product manual (Part No. A0571050) for installation recommendations.

1 –Pump 9-Station Controller

Chapter 2: Functional Description

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Contents SCC 1-Pump 9-Station Controller Parts and Service Department Shipping Information Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteWarranty Returns ReturnsCredit Returns Table of Contents Configurable Settings Safety How to Use This ManualSafety Symbols Used in this Manual Controller Safety Tags Description Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityMaintenance Responsibility Reporting a Safety DefectOperator Responsibility Functional Description Models Covered in This ManualGeneral Description Standard Features Mechanical FeaturesElectrical Features Controller FeaturesOptional Features Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationSafety Device Lock-Outs Installation Making Control Panel Power Drop Wiring ConnectionsUncrating Mounting the Control PanelConnecting the Control Panel to Vacuum Hoppers Connecting the Control Panel to the Pump PackageSetup Basic Menus and Setup of ControllerActivating and Deactivating the System Viewing System Status Name DescriptionStation Setup Initial Station Setup ScreenEntering Values Into Controller Fields Controller KeypadSecond Station Setup Screen Third Station Setup Screen Pump Setup Initial Pump Setup ScreenSecond Pump Setup Screen Third Pump Setup Screen System Setup Initial System Setup ScreenSecond System Setup Screen Third System Setup ScreenAlarms OperationOverview Starting and Stopping the SystemPump Fault General FaultAll Faults Filter CanMaintenance Configurable Settings Options for Station SetupOptions for Pump Setup Troubleshooting General TroubleshootingStation Alarms Pump AlarmsWarranty Warranty SpecificationsWarranty Restrictions AppendixWarranty Liabilities Optional ComponentsCustomer Responsibilities Drawings and Diagrams Spare Parts ListController Identification Serial Number Tag Technical Assistance Contact Information