Sterling Plumbing 822.00247.00 How to Use This Manual, Safety Symbols Used in this Manual

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Chapter 1: Safety

1-1 How to Use This Manual

Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity.

This manual covers only light corrective maintenance. No other maintenance should be undertaken without first contacting a service engineer.

The Functional Description section outlines models covered, standard features, and optional features. Additional sections within the manual provide instructions for installation, pre- operational procedures, operation, preventive maintenance, and corrective maintenance.

The Installation chapter includes required data for receiving, unpacking, inspecting, and setup of the equipment. We can also provide the assistance of a factory-trained technician to help train your operator(s) for a nominal charge. This section includes instructions, checks, and adjustments that should be followed before commencing with operation of the equipment. These instructions are intended to supplement standard shop procedures performed at shift, daily, and weekly intervals.

The Operation chapter includes a description of electrical and mechanical controls, in addition to information for operating the equipment safely and efficiently.

The Maintenance chapter is intended to serve as a source of detailed assembly and disassembly instructions for those areas of the equipment requiring service. Preventive maintenance sections are included to ensure that your equipment provides excellent, long service.

The Troubleshooting chapter serves as a guide for identification of most common problems. Potential problems are listed, along with possible causes and related solutions.

The Appendix contains technical specifications, drawings, schematics, and parts lists. A spare parts list with part numbers specific to your machine is provided with your shipping paperwork package. Refer to this section for a listing of spare parts for purchase. Have your serial number and model number ready when ordering.

Safety Symbols Used in this Manual

The following safety alert symbols are used to alert you to potential personal injury hazards. Obey all safety messages that follow these symbols to avoid possible injury or death.

Danger! DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Warning! WARNING indicates a potentially hazardous situation or practice which, if not avoided, could result in death or serious injury.

Caution! CAUTION indicates a potentially hazardous situation or practice which, if not avoided, may result in minor or moderate injury or in property damage.

1 –Pump 9-Station Controller

Chapter 1: Safety

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Contents SCC 1-Pump 9-Station Controller Parts and Service Department If the Shipment is Not Complete Shipping InformationUnpacking and Inspection Event of Shipping DamageReturns Warranty ReturnsCredit Returns Table of Contents Configurable Settings How to Use This Manual SafetySafety Symbols Used in this Manual Controller Safety Tags Description Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityReporting a Safety Defect Maintenance ResponsibilityOperator Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Controller Features Standard FeaturesMechanical Features Electrical FeaturesFail Safe Operation Optional FeaturesSafety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Mounting the Control Panel InstallationMaking Control Panel Power Drop Wiring Connections UncratingConnecting the Control Panel to the Pump Package Connecting the Control Panel to Vacuum HoppersBasic Menus and Setup of Controller SetupActivating and Deactivating the System Name Description Viewing System StatusInitial Station Setup Screen Station SetupController Keypad Entering Values Into Controller FieldsSecond Station Setup Screen Third Station Setup Screen Initial Pump Setup Screen Pump SetupSecond Pump Setup Screen Third Pump Setup Screen Initial System Setup Screen System SetupThird System Setup Screen Second System Setup ScreenStarting and Stopping the System AlarmsOperation OverviewFilter Can Pump FaultGeneral Fault All FaultsMaintenance Options for Station Setup Configurable SettingsOptions for Pump Setup General Troubleshooting TroubleshootingPump Alarms Station AlarmsAppendix WarrantyWarranty Specifications Warranty RestrictionsOptional Components Warranty LiabilitiesCustomer Responsibilities Spare Parts List Drawings and DiagramsTechnical Assistance Contact Information Controller Identification Serial Number Tag