Sterling Plumbing 822.00247.00 specifications Installation, Uncrating, Mounting the Control Panel

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Chapter 3: Installation

3-1 Uncrating

1-Pump, 9-Station Controllers are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box.

1. Pry the crating away from the skid.

Note: Remove the nails holding the box to the skid and lift the box off carefully; avoiding staples in the 1’ x 4’ wood supports. Cut the steel banding.

2.Use a pry bar to remove the blocks securing the unit to the skid.

3.Lift unit from sides. Use a pry bar if necessary to carefully remove the skid from the unit.

4.Lower slowly.

3-2 Mounting the Control Panel

Note: Before you mount the panel, consider how you run wiring to the vacuum hoppers, the filter chamber atmospheric valve (if so equipped) and the pump motor starter(s), vacuum switch(es), and vent valve(s).

Mount the panel on a flat, vertical area. It should be a visible area that gives your operator access to the control. The panel requires a low voltage power drop as listed on the serial tag.

3-3 Electrical Connections

Refer to local electrical codes, the schematic and connection diagrams supplied with this unit and the serial tag for wiring considerations. Run all wiring in conduit if codes require it.

Making Control Panel Power Drop Wiring Connections

Hardwire the input power at 115/1/60 VAC or 220V/1/50 VAC, depending on the specifications, which are located on the Control Panel Serial Tag. The main power switch is located on the front of the enclosure.

Caution! We recommend that you protect PLC memory by providing the control panel with a dedicated circuit, a true earth ground, and a spike/surge protector.

1 –Pump 9-Station Controller

Chapter 3: Installation

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Contents SCC 1-Pump 9-Station Controller Parts and Service Department Shipping Information Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns Table of Contents Configurable Settings How to Use This Manual SafetySafety Symbols Used in this Manual Controller Safety Tags Description Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityReporting a Safety Defect Maintenance ResponsibilityOperator Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Standard Features Mechanical FeaturesElectrical Features Controller FeaturesOptional Features Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationSafety Device Lock-Outs Installation Making Control Panel Power Drop Wiring ConnectionsUncrating Mounting the Control PanelConnecting the Control Panel to Vacuum Hoppers Connecting the Control Panel to the Pump PackageBasic Menus and Setup of Controller SetupActivating and Deactivating the System Viewing System Status Name DescriptionStation Setup Initial Station Setup ScreenEntering Values Into Controller Fields Controller KeypadSecond Station Setup Screen Third Station Setup Screen Pump Setup Initial Pump Setup ScreenSecond Pump Setup Screen Third Pump Setup Screen System Setup Initial System Setup ScreenSecond System Setup Screen Third System Setup ScreenAlarms OperationOverview Starting and Stopping the SystemPump Fault General FaultAll Faults Filter CanMaintenance Configurable Settings Options for Station SetupOptions for Pump Setup Troubleshooting General TroubleshootingStation Alarms Pump AlarmsWarranty Warranty SpecificationsWarranty Restrictions AppendixOptional Components Warranty LiabilitiesCustomer Responsibilities Drawings and Diagrams Spare Parts ListController Identification Serial Number Tag Technical Assistance Contact Information