Bryant 580J*04--12 appendix Table of Contents, Safety Considerations

Page 1

580J*04-12

NOMINAL 3 TO 10 TONS

WITH PURONr (R410A) REFRIGERANT

Service and Maintenance Instructions

TABLE OF CONTENTS

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . 1 UNIT ARRANGEMENT AND ACCESS . . . . . . . . . . . 2 SUPPLY FAN (BLOWER) SECTION . . . . . . . . . . . . . . 4 COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 PURONR (R410A) REFRIGERANT . . . . . . . . . . . . . . . 8 COOLING CHARGING CHARTS . . . . . . . . . . . . . . . . . 9 CONVENIENCE OUTLETS . . . . . . . . . . . . . . . . . . . . 15 SMOKE DETECTORS . . . . . . . . . . . . . . . . . . . . . . . . . 16 SENSOR AND CONTROLLER TESTS . . . . . . . . . . . 19 PROTECTIVE DEVICES . . . . . . . . . . . . . . . . . . . . . . . 22 GAS HEATING SYSTEM . . . . . . . . . . . . . . . . . . . . . . 23 ECONOMIZER SYSTEMS . . . . . . . . . . . . . . . . . . . . . 33 PRE START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 START-UP, GENERAL . . . . . . . . . . . . . . . . . . . . . . . . 42 OPERATING SEQUENCES . . . . . . . . . . . . . . . . . . . . . 43 FASTENER TORQUE VALUES . . . . . . . . . . . . . . . . . 45 WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . 46

APPENDIX I. MODEL NUMBER SIGNIFICANCE . 48 APPENDIX II. PHYSICAL DATA . . . . . . . . . . . . . . . . 49 APPENDIX III. FAN PERFORMANCE . . . . . . . . . . . 55 APPENDIX IV. ELECTRICAL DATA . . . . . . . . . . . . . 65 APPENDIX V. WIRING DIAGRAM LIST . . . . . . . . . 70

APPENDIX VI. MOTORMASTER SENSOR LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

UNIT START-UP CHECKLIST . . . . . . . . . . . . . . . . . . 73

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment. Untrained personnel can perform the basic maintenance functions of replacing filters. Trained service personnel should perform all other operations.

When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing operations.

Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for brazing operations. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety-alert

symbol . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

!WARNING

FIRE, EXPLOSION HAZARD

Failure to follow this warning could result in personal injury, death and/or property damage.

Refer to the User’s Information Manual provided with this unit for more details.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas:

DO NOT try to light any appliance.

DO NOT touch any electrical switch, or use any phone in your building.

IMMEDIATELY call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

Page 1 Page 2
Image 1
Page 1 Page 2
Contents Safety Considerations Table of ContentsRoutine Maintenance Unit Arrangement and AccessSeasonal Maintenance GeneralEconomizer or Outside Air Damper HeatingAir Filters and Screens Return Air FiltersSupply FAN Blower Section Adjustable-Pitch Pulley on MotorSupply Fan Belt-Drive Electrical Shock HazardCooling Condenser Coil Maintenance and Cleaning RecommendationCondenser Coil Remove Surface Loaded FibersRoutine Cleaning of Coil Surfaces Periodic Clean Water RinseOne-Row Coil Two-Row CoilsCleaning the Evaporator Coil Refrigerant System Pressure Access PortsEvaporator Coil Unit Damage HazardPuronr R410A Refrigerant To Use Cooling Charging ChartsRefrigerant Charge No ChargeCooling Charging Charts Cooling Charging ChartsCooling Charging Charts C08437 C08438 C08439 Compressor Troubleshooting Cooling SystemFilter Drier Condenser-Fan LocationProblem Cause Remedy Cooling Service AnalysisUnit Connect Primary Transformer Convenience OutletsConnections System Smoke DetectorsSensor ControllerSmoke Detector Locations Completing Installation of Return Air Smoke SensorReturn Air Sensor Operating Position Fiop Smoke Detector Wiring and ResponseController Alarm Test Sensor Alarm TestSensor and Controller Tests Dirty Controller TestDetector Cleaning Remote Test/Reset Station Dirty Sensor TestChanging the Dirt Sensor Test Remote Station TestDetector Indicators IndicatorsAlarm State Control or Indicator DescriptionProtective Devices TroubleshootingCompressor Protection Relief DeviceControl Circuit GAS Heating SystemFuel Types and Pressures Natural Gas Supply Line Pressure RangesCombustion-Air Blower Flue Gas PassagewaysLiquid Propane Supply Line Pressure Ranges Liquid Propane Manifold Pressure RangesCleaning and Adjustment Removal and Replacement of Gas TrainBurners and Igniters Equipment Damage HazardLimit Switch Check Unit Operation and Make Necessary Adjust- mentsBurner Ignition Spark Adjustment LED Error Code Description Orifice ReplacementLED Indication Error Code Description Outputs Integrated Gas Control IGC Board IGC ConnectionsAltitude Compensation* 04-07 Small Chassis Orifice SizesOrifice Bryant Drill Size Part NumberMinimum heating entering air temperature Troubleshooting Heating SystemCont. Altitude Compensation* A08-A12 Altitude Compensation* 04-06 Low NOx UnitsProblem Cause Remedy Heating Service AnalysisEconomizer Systems IGC Board LED Alarm CodesEconoMi$er2 Component Locations RUN Inputs OutputsEconoMi$er Supply Air Temperature SAT SensorTemp Resistance EconoMi$er IV Control Modes Outdoor Air Lockout SensorOutdoor Dry Bulb Changeover Outdoor Enthalpy Changeover Differential Enthalpy ControlMinimum Position Control Exhaust Setpoint AdjustmentDamper Movement CO2 Sensor ConfigurationThermostats Occupancy ControlEconoMi$er IV Sensor Usage DCV Demand Controlled Ventilation and Power ExhaustEconoMi$er IV Preparation Differential EnthalpyPRE-START-UP Wiring DiagramsPersonal Injury Hazard START-UP, General Operating Sequences Demand Controlled Ventilation Fastener Torque ValuesHeating With EconoMi$er Torque ValuesC08308 580J Unit Wiring Diagram Control 06A, B, C Model Number Nomenclature Appendix I. Model Number SignificanceSerial Number Format Position NumberPhysical Data Cooling Tons Standard Refrigeration System Appendix II. Physical DataRefrigeration System 580J*08 580J*09 580J*12 Physical Data Cooling 10 Tons Standard Refrigeration SystemPhysical Data Heating 10 Tons General Fan Performance Notes Appendix III. FAN PerformanceTon Horizontal Supply 580J*04Ton Vertical Supply CFM RPM BHPMedium Static Option High Static Option 580J*05 580J*05 Phase Ton Horizontal Supply1493 580J*05 Phase Ton Vertical Supply1506 14861482 580J*06580J*06 Phase Ton Vertical Supply 580J*06 Phase Ton Horizontal Supply580J*07 580J*08 580J*09 580J*12 Unit MOTOR/DRIVE Motor Pulley Turns Open Combo Pulley AdjustmentIFM Appendix IV. Electrical DataRange RLA LRA TypeFLA Appendix IV. Electrical Data580J*09 Tons 580J*08 TonsIFM Range RLA LRAMCA/MOCP Determination No C.O. or Unpwrd C.O NOM Unbalanced 3-Phase Supply VoltageWiring Diagrams Appendix V. Wiring Diagram List580J*04A, B, C Outdoor Circuiting Appendix VI. Motormaster Sensor LocationsCatalog No. SM580J---01 580J*09/12A, C Outdoor CircuitingTemperatures START-UP ChecklistRemove and Store in Job File Electrical

580J*04--12 specifications

The Bryant 580J*04--12 is a notable unit in the realm of residential air conditioning, exemplifying efficiency and reliability. Designed to offer optimal cooling solutions, this model incorporates advanced technologies and features that cater to modern comfort needs.

One of the standout features of the Bryant 580J is its energy efficiency. With a high Seasonal Energy Efficiency Ratio (SEER) rating, this air conditioning unit is engineered to minimize energy consumption while maximizing cooling performance. This efficiency not only reduces monthly utility bills but also aligns with environmentally friendly practices by using less energy.

The 580J model is equipped with advanced compressor technology, which contributes to its smooth and quiet operation. This is particularly important for residential settings, where noise can be a significant concern. The unit consistently maintains comfortable indoor temperatures without disruptive sound levels, enhancing the overall living experience.

This air conditioning system is designed with durability in mind. Constructed from robust materials, it withstands the rigors of various weather conditions. Additionally, its components are engineered for longevity, reducing the need for frequent repairs and maintenance. The 580J also comes with a comprehensive warranty, which provides homeowners with peace of mind regarding their investment.

Smart technology integration is another key feature of the Bryant 580J. Homeowners can take advantage of programmable thermostats and compatibility with home automation systems. This allows for remote access and control, making it easier to manage indoor climates efficiently. Users can set schedules, adjust temperatures, and monitor energy usage from their smartphones, adding a layer of convenience to everyday living.

Furthermore, the Bryant 580J includes advanced air filtration systems that improve indoor air quality. By effectively trapping dust, allergens, and pollutants, this unit promotes a healthier living environment. This feature is particularly beneficial for individuals with allergies or respiratory issues.

In summary, the Bryant 580J*04--12 stands out for its energy efficiency, quiet operation, durability, smart technology integration, and air quality improvement capabilities. By blending advanced engineering with user-friendly features, this model continues to be a top choice for homeowners seeking reliable and efficient air conditioning solutions.
Top Page Image Contents