Bryant 580J*04--12 Protective Devices, Troubleshooting, Compressor Protection, Relief Device

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580J

NOTE: All troubles are latched by the duct smoke detector. The trouble condition must be cleared and then the duct smoke detector must be reset in order to restore it to the normal state.

Resetting Alarm and Trouble Condition Trips:

Manual reset is required to restore smoke detector systems to Normal operation. For installations using two sensors, the duct smoke detector does not differentiate which sensor signals an alarm or trouble condition. Check each sensor for Alarm or Trouble status (indicated by LED). Clear the condition that has generated the trip at this sensor. Then reset the sensor by pressing and holding the reset button (on the side) for 2 seconds. Verify that the sensor’s Alarm and Trouble LEDs are now off. At the controller, clear its Alarm or Trouble state by pressing and holding the manual reset button (on the front cover) for 2 seconds. Verify that the controller’s Alarm and Trouble LEDs are now off. Replace all panels.

Troubleshooting

Controller’s Trouble LED is On

1.Check the Trouble LED on each sensor connected to the controller. If a sensor’s Trouble LED is on, de- termine the cause and make the necessary repairs.

2.Check the wiring between the sensor and the control- ler. If wiring is loose or missing, repair or replace as required.

Controller’s Trouble LED is Flashing

1.One or both of the sensors is 100% dirty.

2.Determine which Dirty LED is flashing then clean that sensor assembly as described in the detector cleaning section.

Sensor’s Trouble LED is On

1.Check the sensor’s Dirty LED. If it is flashing, the sensor is dirty and must be cleaned.

2.Check the sensor’s cover. If it is loose or missing, se- cure the cover to the sensor housing.

3.Replace sensor assembly.

Sensor’s Power LED is Off

1.Check the controller’s Power LED. If it is off, de- termine why the controller does not have power and make the necessary repairs.

2.Check the wiring between the sensor and the control- ler. If wiring is loose or missing, repair or replace as required.

Controller’s Power LED is Off

1.Make sure the circuit supplying power to the control- ler is operational. If not, make sure JP2 and JP3 are set correctly on the controller before applying power.

2.Verify that power is applied to the controller’s supply input terminals. If power is not present, replace or re- pair wiring as required.

Remote Test/Reset Station’s Trouble LED Does Not flash When Performing a Dirty Test, But the Controller’s Trouble LED Does

1.Verify that the remote test/station is wired as shown in Fig. 23. Repair or replace loose or missing wiring.

2.Configure the sensor dirty test to activate the control- ler’s supervision relay. See “Changing sensor dirty test operation.”

Sensor’s Trouble LED is On, But the Controller’s Trouble LED is OFF

Remove JP1 on the controller.

PROTECTIVE DEVICES

Compressor Protection

Overcurrent

The compressor has internal linebreak motor protection.

Overtemperature

The compressor has an internal protector to protect it against excessively high discharge gas temperatures.

High Pressure Switch

The system is provided with a high pressure switch mounted on the discharge line. The switch is stem-mounted and brazed into the discharge tube. Trip setting is 630 psig +/- 10 psig (4344 +/- 69 kPa) when hot. Reset is automatic at 505 psig (3482 kPa).

Low Pressure Switch

The system is protected against a loss of charge and low evaporator coil loading condition by a low pressure switch located on the suction line near the compressor. The switch is stem-mounted. Trip setting is 54 psig +/- 5 psig (372 +/- 34 kPa). Reset is automatic at 117 +/- 5 psig (807 +/- 34 kPa).

Evaporator Freeze Protection

The system is protected against evaporator coil frosting and low temperature conditions by a temperature switch mounted on the evaporator coil hairpin. Trip setting is 30_F +/- 5_F (-1_C +/- 3_C). Reset is automatic at 45_F (7_C).

Supply (Indoor) Fan Motor Protection

Disconnect and lockout power when servicing fan motor.

The standard supply fan motor is equipped with internal overcurrent and overtemperature protection. Protection devices reset automatically.

The High Static option supply fan motor is equipped with

a pilot-circuit Thermix combination overtemperature/overcurrent protection device. This device resets automatically. Do not bypass this switch to correct trouble. Determine the cause and correct it.

Condenser Fan Motor Protection

The condenser fan motor is internally protected against overtemperature.

Relief Device

A soft solder joint at the suction service access port provides pressure relief under abnormal temperature and pressure conditions (i.e., fire in building). Protect this joint during brazing operations near this joint.

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Contents Table of Contents Safety ConsiderationsSeasonal Maintenance Unit Arrangement and AccessRoutine Maintenance GeneralAir Filters and Screens HeatingEconomizer or Outside Air Damper Return Air FiltersSupply Fan Belt-Drive Adjustable-Pitch Pulley on MotorSupply FAN Blower Section Electrical Shock HazardCondenser Coil Condenser Coil Maintenance and Cleaning RecommendationCooling Remove Surface Loaded FibersOne-Row Coil Periodic Clean Water RinseRoutine Cleaning of Coil Surfaces Two-Row CoilsEvaporator Coil Refrigerant System Pressure Access PortsCleaning the Evaporator Coil Unit Damage HazardRefrigerant Charge To Use Cooling Charging ChartsPuronr R410A Refrigerant No ChargeCooling Charging Charts Cooling Charging ChartsCooling Charging Charts C08437 C08438 C08439 Filter Drier Troubleshooting Cooling SystemCompressor Condenser-Fan LocationCooling Service Analysis Problem Cause RemedyUnit Connect Primary Transformer Convenience OutletsConnections Sensor Smoke DetectorsSystem ControllerCompleting Installation of Return Air Smoke Sensor Smoke Detector LocationsFiop Smoke Detector Wiring and Response Return Air Sensor Operating PositionSensor and Controller Tests Sensor Alarm TestController Alarm Test Dirty Controller TestChanging the Dirt Sensor Test Remote Test/Reset Station Dirty Sensor TestDetector Cleaning Remote Station TestAlarm State IndicatorsDetector Indicators Control or Indicator DescriptionCompressor Protection TroubleshootingProtective Devices Relief DeviceFuel Types and Pressures GAS Heating SystemControl Circuit Natural Gas Supply Line Pressure RangesLiquid Propane Supply Line Pressure Ranges Flue Gas PassagewaysCombustion-Air Blower Liquid Propane Manifold Pressure RangesBurners and Igniters Removal and Replacement of Gas TrainCleaning and Adjustment Equipment Damage HazardLimit Switch Check Unit Operation and Make Necessary Adjust- mentsBurner Ignition Spark Adjustment LED Error Code Description Orifice ReplacementLED Indication Error Code Description Integrated Gas Control IGC Board IGC Connections OutputsOrifice Bryant Orifice SizesAltitude Compensation* 04-07 Small Chassis Drill Size Part NumberCont. Altitude Compensation* A08-A12 Troubleshooting Heating SystemMinimum heating entering air temperature Altitude Compensation* 04-06 Low NOx UnitsHeating Service Analysis Problem Cause RemedyIGC Board LED Alarm Codes Economizer SystemsEconoMi$er2 Component Locations Inputs Outputs RUNEconoMi$er Supply Air Temperature SAT SensorTemp Resistance EconoMi$er IV Control Modes Outdoor Air Lockout SensorOutdoor Dry Bulb Changeover Differential Enthalpy Control Outdoor Enthalpy ChangeoverExhaust Setpoint Adjustment Minimum Position ControlThermostats CO2 Sensor ConfigurationDamper Movement Occupancy ControlEconoMi$er IV Preparation DCV Demand Controlled Ventilation and Power ExhaustEconoMi$er IV Sensor Usage Differential EnthalpyPRE-START-UP Wiring DiagramsPersonal Injury Hazard START-UP, General Operating Sequences Heating With EconoMi$er Fastener Torque ValuesDemand Controlled Ventilation Torque ValuesC08308 580J Unit Wiring Diagram Control 06A, B, C Serial Number Format Appendix I. Model Number SignificanceModel Number Nomenclature Position NumberAppendix II. Physical Data Physical Data Cooling Tons Standard Refrigeration SystemPhysical Data Cooling 10 Tons Standard Refrigeration System Refrigeration System 580J*08 580J*09 580J*12Physical Data Heating 10 Tons Appendix III. FAN Performance General Fan Performance NotesTon Vertical Supply 580J*04Ton Horizontal Supply CFM RPM BHPMedium Static Option High Static Option 580J*05 Phase Ton Horizontal Supply 580J*051506 580J*05 Phase Ton Vertical Supply1493 1486580J*06 1482580J*06 Phase Ton Horizontal Supply 580J*06 Phase Ton Vertical Supply580J*07 580J*08 580J*09 580J*12 Pulley Adjustment Unit MOTOR/DRIVE Motor Pulley Turns Open ComboRange RLA LRA Appendix IV. Electrical DataIFM TypeAppendix IV. Electrical Data FLAIFM Range 580J*08 Tons580J*09 Tons RLA LRAMCA/MOCP Determination No C.O. or Unpwrd C.O Unbalanced 3-Phase Supply Voltage NOMAppendix V. Wiring Diagram List Wiring DiagramsAppendix VI. Motormaster Sensor Locations 580J*04A, B, C Outdoor Circuiting580J*09/12A, C Outdoor Circuiting Catalog No. SM580J---01Remove and Store in Job File START-UP ChecklistTemperatures Electrical

580J*04--12 specifications

The Bryant 580J*04--12 is a notable unit in the realm of residential air conditioning, exemplifying efficiency and reliability. Designed to offer optimal cooling solutions, this model incorporates advanced technologies and features that cater to modern comfort needs.

One of the standout features of the Bryant 580J is its energy efficiency. With a high Seasonal Energy Efficiency Ratio (SEER) rating, this air conditioning unit is engineered to minimize energy consumption while maximizing cooling performance. This efficiency not only reduces monthly utility bills but also aligns with environmentally friendly practices by using less energy.

The 580J model is equipped with advanced compressor technology, which contributes to its smooth and quiet operation. This is particularly important for residential settings, where noise can be a significant concern. The unit consistently maintains comfortable indoor temperatures without disruptive sound levels, enhancing the overall living experience.

This air conditioning system is designed with durability in mind. Constructed from robust materials, it withstands the rigors of various weather conditions. Additionally, its components are engineered for longevity, reducing the need for frequent repairs and maintenance. The 580J also comes with a comprehensive warranty, which provides homeowners with peace of mind regarding their investment.

Smart technology integration is another key feature of the Bryant 580J. Homeowners can take advantage of programmable thermostats and compatibility with home automation systems. This allows for remote access and control, making it easier to manage indoor climates efficiently. Users can set schedules, adjust temperatures, and monitor energy usage from their smartphones, adding a layer of convenience to everyday living.

Furthermore, the Bryant 580J includes advanced air filtration systems that improve indoor air quality. By effectively trapping dust, allergens, and pollutants, this unit promotes a healthier living environment. This feature is particularly beneficial for individuals with allergies or respiratory issues.

In summary, the Bryant 580J*04--12 stands out for its energy efficiency, quiet operation, durability, smart technology integration, and air quality improvement capabilities. By blending advanced engineering with user-friendly features, this model continues to be a top choice for homeowners seeking reliable and efficient air conditioning solutions.
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