Grizzly G0648 owner manual Meeting Welding Fume Extraction Codes Standards

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Meeting Welding Fume Extraction Codes

and Standards

Welding, cutting, brazing, or soldering of metals can give off poisonous fumes containing zinc, lead, beryllium, cadmium, mercury, fluorine, and hexavalent chromium and others. These fumes typically originate from fluxes, solders, anti-corrosion coatings, pigments, metal fillers, and residual chemicals on the workpiece. This machine is designed to help meet the new welding shop clean air requirements mandated by OSHA. The Model G0648 Welding Fume Extractor is designed to be a part of an overall fume control system. It is NOT designed to serve as a "single-solution” for keeping workers safe from all welding fumes. You must contact OSHA to find out how to design and maintain the best overall welding fume control system for your work station or shop. Often, depending on the workspace size, volume of work, type of material to be welded, or other special circumstances, you must use additional safety equipment such as personal air line respirators, hoods, masks, and complete body protection.

Contact the organizations below to help you meet welding fume extraction requirements: Occupational Safety and Health Administration (OSHA).

—Code of Federal Regulations, Title 29 Labor, Parts 1910.1 to 1910.1450, available from the U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954 (telephone: 800-321-6742; web site: www.osha.gov).

American Welding Society (AWS).

—Fumes and Gases in the Welding Environment, available from Global Engineering Documents, 15 Inverness Way East, Englewood, CO 80112-5776 (800-854-7179; web site: www.global.ihs.com).

American National Standards Institute (ANSI).

—Safety in Welding, Cutting, and Allied Processes (ANSI Z49.1), available from Global Engineering Documents, 15 Inverness Way East, Englewood, CO 80112-5776 (telephone: 800-854-7179; web site: www.global.ihs.com).

National Institute for Occupational Safety and Health (NIOSH).

—Safety and Health in Arc Welding and Gas Welding and Cutting, NIOSH Publication No. 78-138. Cincinnati,OH (telephone: 800-356-4674; web site: http://www.cdc.gov/niosh).

International Agency For Research On Cancer (IARC).

—Monographs on the Evaluation of Carcinogenic Risks to Humans, Chromium, Nickel, and Welding, Vol. 49 (1990), Oxford University Press, New York, NY 10016 (telephone: 212-726-6000; web site: www.oup-usa.org).

National Fire Protection Association (NFPA), P. O. Box 9101, 1 Battery March Park, Quincy, MA 02269-9101, (617) 770-3000, Website: www.nfpa.org and www.sparky.org.

—National Electrical Code, NFPA Standard 70

—Standard for Fire Prevention During Welding, Cutting, and Other Hot Work, NFPA Standard 51B

American Conference of Governmental Industrial Hygienists (ACGIH).

—Documentation of the Threshold Limit Values and Biological Exposure Indices, available from ACGIH, 1330 Kemper Meadow Drive, Cincinnati, OH 45240-1634 (telephone: 513-742-2020; web site: www.acgih.org).

G0648 Welding Fume Extractor

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Contents Model G0648 Welding Fume Extractor Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info IntroductionForeword Functional Overview Identification Vibrating Filter & Hepa Filter HousingMachine Data Sheet Other Specifications  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29  !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4 !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#  53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 53%3 2%#/--%.$%$- !##%33/2%3  -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2Additional Safety Instructions for Welding Fume Extractors Meeting Welding Fume Extraction Codes Standards Circuit Requirements 220V 3-Phase OperationUnpacking SetupSetup Safety Items Needed for SetupBox 2 Figure Qty InventoryCrate 1 Figure Qty Hardware Recognition Chart Floor Load Site ConsiderationsTo test run the machine Ducting Arm InstallationTo install the ducting arm Test RunCompletely open both blast gates on the ducting arm Figure To use the machine Operation Safety General OperationOperations Page Control Panel Operation Setting Time Left Button ControlsSetting Time Right Button Controls To change the rolling-filter timing Changing Rolling Filter TimingModel G0648 Rolling Filter Consumption Chart T20529-Third Layer Filter AccessoriesT20474-First Layer Stainless Screen T20475-Second Layer Paper Filter RollG7366 6 G7368 6 G7367 6 G7369 6 90G7370 6 H5297 6 Welding Fume Collection KitH7217-Rigid Flex Hose Steel 6 ElbowsH3157-Deluxe Welding Gloves Model T20505 welding respiratorLubrication MaintenanceCleaning ScheduleTools Needed Qty Slag-Screen CleaningTo perform this procedure Long-Term StorageRemoving recovery axle Rolling-Filter ReplacementPage Vibrating Filter Manual Cleaning Page Page To clean the Hepa filter Hepa Filter Manual CleaningPage Symptom Possible Cause Possible Solution ServiceTroubleshooting Operation Electrical Safety Instructions Wiring220 VAC Wiring OverviewMain ELE BOX Main Electrical Box WiringMain Electrical Box Components Input relay, fuse bus, phase Controller Transformer PigtailControl Panel WiringMAIN ELE Cntrl Digital Control Panel Electrical ComponentsMOT Cabinet WiringVibrating Cabinet Electrical ComponentsMain Parts Breakdown PartsDescription Parts ListMotor 2HP 220V 3PH Blast Gates and Ducting Arm Breakdown Parts List Main Electrical Box Label Placement G0648 Welding Fume Extractor 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns #ALL 4ODAYD&ORO! &2%%