Startup Procedure | Emerson 3000/ITR manual

Startup

2.0STARTUP

Before beginning startup, make certain that unit was installed according to the instructions in the installation manual, SL-11962. Verify that the fan shipping bolt has been removed, the check valve has been installed (on air cooled units), and that the scroll compressor is rotating in the proper direc- tion. All exterior panels must be in place with the front panel open.

Locate the startup form supplied with your unit documents. Complete the form during startup and mail it to Liebert when startup is completed. Contact your Liebert supplier if you have any questions or problems during unit installation, startup or operation.

! WARNING

Risk of electric shock. Can cause injury or death.

Potentially lethal voltages exist within this equipment during operation. Observe all cautions and warnings on unit and in this manual.

The Liebert iCOM microprocessor does not isolate power from the unit, even in the “Unit Off” mode. The only way to ensure that there is NO voltage inside the unit is to install and open a remote disconnect switch. Refer to unit electrical schematic.

2.1Startup Procedure

___ 1. Disconnect all power to the environmental control unit.

___ 2. Tighten all electrical wiring connections that may have loosened during shipping (on electric panel and at all major components, such as compressor, reheats, humidifier and motor).Retighten according to values listed on component by component manufacturer.

___ 3. Remove all line voltage fuses except the main fan fuses at the far right of the electric panel and the Control Voltage fuses at the far left of the electric panel. For units supplied with circuit breakers, open the circuit breakers instead of removing fuses.

___ 4. Turn on power and check line voltage on main unit disconnect switch. Line voltage must be within 10% of nameplate voltage.

___ 5. Turn On main unit disconnect switch and check secondary voltage at transformer T1. Voltage at T1 must be 24 VAC ±2.5 VAC (check at TB1-1 and TB1-8). T1 voltage must not exceed 28 VAC. Change primary tap if necessary.

___ 6. Push the On button. Blower will start.

___ 7. If you do not want your unit to operate at factory default settings, set temperature and humidity setpoints, alarms, and other control functions. Refer to 3.0 - Operation with iCOM Control or 5.0 - Operation.

___ 8. Stop the unit by depressing the On/Off button on the front display. Turn Off main unit disconnect and main breaker.

___ 9. Replace all fuses (or reset circuit breakers) that were removed in Step 3.

___ 10. Restore power to unit; turn On the main unit disconnect switch.

___ 11. Push the On button—putting the unit into operation.

___ 12. Check the current draw on all line voltage components and match with serial tag.

___ 13. Verify that the scroll compressor is rotating in the proper direction.

NOTICE

Risk of improper scroll compressor installation. Could cause poor performance and compressor damage.

Three-phase power must be connected to the unit line voltage terminals in the proper sequence so that the scroll compressor rotates in the proper direction. Rotation in the wrong direction will result in poor performance and compressor damage. Use a phase sequence and motor rotation sensor to ensure that the three-phase power is correctly connected and that the compressor is rotating properly.

3000/ITR specifications

The Emerson 3000/ITR is a powerful and versatile instrument designed for industrial automation and process control applications. This modular platform integrates advanced features and technologies tailored to meet the needs of diverse industries including oil and gas, pharmaceuticals, and manufacturing.

One of the main features of the Emerson 3000/ITR is its exceptional scalability. The system can be easily expanded to accommodate growing operational demands. With its modular architecture, operators can add or remove components without significant downtime, ensuring continuous productivity. This flexibility allows businesses to adapt their systems to changing environments and requirements seamlessly.

The Emerson 3000/ITR leverages state-of-the-art communication technologies to ensure reliable data exchange between devices. With support for various protocols, including Hart, Modbus, and Profibus, the system can easily integrate with existing infrastructure. This adaptability enhances interoperability and simplifies the communication between field devices and control systems, promoting efficient data handling.

Built with robust security features, the Emerson 3000/ITR guarantees the integrity of sensitive data. The platform incorporates advanced encryption techniques and user authentication protocols to protect against potential cyber threats. This focus on security is essential in today’s digitally connected industrial environments.

Another key characteristic of the Emerson 3000/ITR is its user-friendly interface. The system is designed with operators in mind, featuring intuitive controls and comprehensive dashboards that provide real-time visibility into process performance. The graphical user interface simplifies complex operations, enabling quick decision-making and minimizing human errors.

Additionally, the Emerson 3000/ITR supports advanced analytics capabilities that enhance operational efficiency. By leveraging predictive analytics and machine learning algorithms, the system can identify patterns and anomalies, allowing for proactive maintenance and reducing the risk of unexpected downtime. This predictive maintenance approach helps organizations optimize their resources and extend the lifecycle of their equipment.

In conclusion, the Emerson 3000/ITR stands out as an exemplary solution for modern industrial automation. Its modular design, robust communication support, strong security measures, user-friendly interface, and advanced analytics capabilities make it an ideal choice for businesses looking to enhance their operational efficiency and adaptability. As industries continue to evolve, the Emerson 3000/ITR remains at the forefront, facilitating smarter and more efficient automation processes.