Emerson 3000/ITR manual Changing Humidifier Lamps, Autoflush Infrared Humidifier Cleaning System

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Component Operation and Maintenance

Changing Humidifier Lamps

1.Open disconnect switch.

2.Open front panel.

3.Remove screws securing line voltage compartment cover, then remove the cover.

4.In line voltage compartment, disconnect one end of the purple jumpers, then locate the burned out bulb with a continuity meter.

5.Remove humidifier pan. Refer to Removing the Pan on page 50.

6.Remove lamp brackets (2) under lamps.

Figure 26 Infrared humidifier lamps

Humidifier Lamps

7.Loosen two screws securing bulb wires to junction block.

8.Pull bulb straight down.

9.Replace bulb. Wrap wires once loosely around bulb. This will support the bulb and also allow for thermal expansion. Make sure lamp wires are secure in the junction block.

NOTICE

Risk of oily deposits. Can shorten component life.

Do not touch the quartz lamps with your bare hands. Oily deposits such as fingerprints will severely shorten bulb life. Use clean cotton gloves at all times.

10. Reverse Steps 1 through 6 to reassemble.

Autoflush Infrared Humidifier Cleaning System

NOTICE

Risk of improper water pressure. Can cause improper component operation.

To operate properly, the Autoflush Humidifier requires a water source that can deliver at least 1 gpm (0.063 l/s) with a minimum pressure of 20 psig (138 kPa).

The autoflush system will periodically flush the humidifier pan with water to prevent the buildup of water minerals due to saturation. Because water conditions vary, the amount of water flushing through the system may be programmed to match local needs.

Water amounts between 110% and 500% of the amount needed for humidification may be selected. Operation of the flushing system is then automatic and no further adjustments need to be made.

Autoflush Operation

The operation of the autoflush is divided into four steps, beginning with a call for humidification.

1.If the humidifier has not been activated for over 30 hours, the autoflush will flow water into the pan for about 30 seconds. This will provide a minimum amount of water in the pan and prevent heat damage to the humidifier pan. Humidifier lamps are Off.

2.If the humidifier has been activated within the last 30 hours, Step 1 is bypassed. The autoflush will flow water into the pan for about 4 minutes. The humidifier lamps are On and the humidifier is operational during this period. When the pan is filled (the fill cycle has timed out), the water make-up valve is closed.

3.The water make-up valve remains Off and the humidifier lamps are On for a maximum of 9-1/2 minutes.

4.After the 9-1/2 minute delay, the autoflush adds water to the pan to replenish the water used in humidification and flush the pan of mineral solids. This amount of water is adjustable from 110% to 500% in increments of 10%. At the end of this cycle, the make-up valve is closed. Steps 3 and 4 repeat as long as humidification is required.

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Contents Operation & Maintenance Manual 50 & 60Hz Page Table of Contents Standard Alarms Component Operation and MaintenanceFigures Tables Important Safety Instructions Page Introduction System DescriptionsCompressorized Systems Glycool Chilled Glycol Cooling SystemsStartup Startup ProcedureStartup Features Operation with Icom ControlLarge and Small Displays Escape Key Down Arrow Key Liebert Icom Display Components and FunctionsIcon Key Name Function Keyboard icons and functionsNavigating Through the Liebert iCOM Display Time Most Recent Alarms Sensor Reading Next Maintenance Evaporator Fan SpeedControl Interface-Three Main Menus Percent System or Unit Cooling On/Off DateEntering the Password Accessing Menus and Settings Viewing DataAfter highlighting the Password command line, press Password is factory-set atAccessing Submenus Accessing Submenus on Small DisplaysAccessing Submenus on Large Displays Status Menu System View Service Menu UnitStatus Menu Unit 1 View User Menu Advanced Menu UnitChanging Operational Settings ServiceContacts Highlight the setting to be changed by pressing Enter Changing Liebert iCOM’s Display SettingsLiebert iCOM Service Menu Icons and Legend Graphical Data RecordNetwork Wiring a Liebert iCOM U2U Network Small Displays Wiring for Unit-to-Unit Communications-U2USample Liebert iCOM network configurations Liebert iCOM U2U Ethernet NetworkLarge Displays Wall-Mount Large DisplayCombining Large and Small Displays on a U2U Network Display Service/Network Liebert iCom Display Menu U2U network setup diagramLiebert iCOM Display Components and Functions Liebert iCOM wiring-Unit as shipped 194273 194273 P67 P66 P65 P64 P61 P63Control board U2U network setup screen Entering Network Setup InformationService Menu Unit # Viewing Multiple Units with a Networked Large DisplayAdvanced Menu Unit # Operation Single Unit FunctionsUnit/Fan Control Start Stop Remote On / Off Display On / OffLoss of Power Alarm Fan Alarm / Fan Protection SettingsAutorestart Digital Scroll High Temperature High Pressure AlarmPump Down-Air Cooled with Condenser Only Units Compressor TimingControl Types Proportional ControlPI Control Intelligent Control Chilled Water Only Alarm Descriptions Standard AlarmsChange Filter Compressor OverloadHigh Temperature and Low Temperature Simultaneously High TemperatureHumidifier Problem Infrared Humidifiers High Head PressureLow Temperature Loss of PowerLoss of Air Flow Low HumiditySet Alarms-User Menus Optional AlarmsComponent Operation and Maintenance System TestingControl Transformer and Fuses Fan Safety SwitchHigh-Temp Sensor Smoke DetectorZone leak detection kit installation scenarios Remote ShutdownDistance From Unit, feet m Blower Package FiltersFan Impellers and Bearings BeltAir Distribution Refrigeration SystemSuction Pressure Suction pressures R407cDischarge Pressure AdjustmentSuperheat Thermostatic Expansion Valve OperationAir Cooled Condenser Water/Glycol Cooled Condensers Coaxial Condenser Outdoor fan/condenser configurationControl Motorized Ball Valve-Digital Scroll CompressorControl Method StartupValve spring guide Adjusting Collar NutDrycooler Settings Aquastat settings-two-fan through four-fan drycoolersCooling Type Glycool Glycol Flow Control Compressor Oil Compressor ReplacementBefore Replacing or Returning a Compressor Compressor Functional CheckStandard Scroll Compressor Replacement Mechanical FailureElectrical Failure Glycol Solution Maintenance Digital Scroll Compressor Replacement ProcedureHumidifier Cleaning the PanInfrared Humidifier Removing the PanChanging Humidifier Lamps Autoflush Infrared Humidifier Cleaning SystemAutoflush Operation Humidifier LampsSteam Generating Humidifier Autoflush ControlsControls Humidifier canister part numbers Replacing the CanisterPart Capacity Number Voltage Lb/hr kg/hr 200-460Drain Tempering Feature Circuit Board AdjustmentsBlower troubleshooting TroubleshootingChilled water troubleshooting Symptom Possible Cause Check or RemedyCompressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting Glycol pump troubleshooting Dehumidification troubleshootingInfrared humidifier troubleshooting See 7.5.1 Compressor FunctionalSteam generating humidifier troubleshooting Reheat troubleshooting Monthly Maintenance Inspection Checklist Semiannual Maintenance Inspection Checklist Semiannual Maintenance Inspection Checklist Page Iti Ne tPpor t Ti n That

3000/ITR specifications

The Emerson 3000/ITR is a powerful and versatile instrument designed for industrial automation and process control applications. This modular platform integrates advanced features and technologies tailored to meet the needs of diverse industries including oil and gas, pharmaceuticals, and manufacturing.

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