Emerson 3000/ITR manual Steam generating humidifier troubleshooting

Page 66

 

 

Troubleshooting

Table 18 Steam generating humidifier troubleshooting

 

 

 

Symptom

Possible Cause

Check or Remedy

 

 

 

 

 

Check drain valve to ensure that it drains freely. Check and

 

 

replace if defective.

False canister full indication

Foaming

 

Check water supply. If commercially softened, reconnect to

 

 

raw water supply. If connected to hot water reconnect to

 

 

cold water.

Main 24 VAC fuse or circuit

Shorts or loose connections

Check the wiring connections of the 24 VAC circuit.

breaker trips

Faulty circuit board

Replace the circuit board.

 

 

 

Main fuses blow

Faulty solenoid

Check for magnetic field at coil.

approximately 15 seconds

Conductivity too high

Check amp draw of humidifier on startup. If it exceeds rated

after unit is activated

amps, increase setting of the % pot on the circuit board

 

 

 

 

Mineral deposits obstruct

Check drain valve for obstructions and clean if necessary.

Main fuses blow when

drain valve

 

drain valve is activated.

Faulty solenoid

Check for magnetic field at coil.

 

 

 

 

Faulty circuit board

Replace circuit board.

 

 

 

 

 

Verify that RUN/DRAIN switch is in the RUN position.

 

 

 

Unit On, humidifier will not

Humidifier not receiving power

Check fuses or CBs and replace or reset if necessary.

operate

 

 

Make sure molex connector is securely plugged into circuit

 

 

 

 

board and that no wires are loose.

 

 

 

 

No water available to unit

Check external shutoff valves.

 

 

 

Contactor pulled in, but no

Clogged fill line strainer

Clean or replace fill line strainer.

 

 

Wiring breaks or loose

 

water enters canister

Check for faulty wiring and loose connections.

 

connections

 

 

Faulty circuit board

Replace circuit board.

 

 

 

 

Foaming

Check drain valve and water supply.

 

 

 

 

 

Check connection on component plate in humidifier cabinet.

 

 

Terminal #1 on the square block interface device must be

 

 

connected to L2 of the power terminal block. L2 must also

 

 

be connected to the electrode closest to the steam outlet

 

Canister interface connections

port.

 

incorrect

Verify that the red wire from Terminal #2 on the interface

 

 

Water enters canister, but

 

connects to the red top terminal on the canister. This is the

canister full circuit activates

 

one farthest from the steam outlet port and is the high water

at a low water level

 

sensor probe.

 

 

Remove red canister full wire from canister. If normal

 

Full isolation has broken down

operation resumes, canister must be replaced. Remove the

 

wire from Terminal #3 on the interface. If normal operation

 

 

 

 

resumes, canister full interface must be replaced.

 

 

 

 

Drain assembly not operating

Check and replace coil or valve if necessary.

 

freely

 

 

 

Faulty circuit board

Replace circuit board

 

 

 

Canister fills but overflows

Canister full circuit does not

Check wiring of canister full interface. Replace circuit board.

activate

 

 

60

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Contents Operation & Maintenance Manual 50 & 60Hz Page Table of Contents Component Operation and Maintenance Standard AlarmsFigures Tables Important Safety Instructions Page Compressorized Systems System DescriptionsIntroduction Glycool Chilled Glycol Cooling SystemsStartup Procedure StartupStartup Features Operation with Icom ControlLarge and Small Displays Liebert Icom Display Components and Functions Escape Key Down Arrow KeyKeyboard icons and functions Icon Key Name FunctionNavigating Through the Liebert iCOM Display Control Interface-Three Main Menus Sensor Reading Next Maintenance Evaporator Fan SpeedTime Most Recent Alarms Percent System or Unit Cooling On/Off DateAfter highlighting the Password command line, press Accessing Menus and Settings Viewing DataEntering the Password Password is factory-set atAccessing Submenus Accessing Submenus on Small DisplaysAccessing Submenus on Large Displays Status Menu Unit 1 View User Menu Service Menu UnitStatus Menu System View Advanced Menu UnitChanging Operational Settings ServiceContacts Changing Liebert iCOM’s Display Settings Highlight the setting to be changed by pressing EnterLiebert iCOM Service Menu Icons and Legend Graphical Data RecordNetwork Sample Liebert iCOM network configurations Wiring for Unit-to-Unit Communications-U2UWiring a Liebert iCOM U2U Network Small Displays Liebert iCOM U2U Ethernet NetworkLarge Displays Wall-Mount Large DisplayCombining Large and Small Displays on a U2U Network U2U network setup diagram Display Service/Network Liebert iCom Display MenuLiebert iCOM Display Components and Functions Liebert iCOM wiring-Unit as shipped 194273 194273 P65 P64 P61 P63 P67 P66Entering Network Setup Information Control board U2U network setup screenService Menu Unit # Viewing Multiple Units with a Networked Large DisplayAdvanced Menu Unit # Unit/Fan Control Start Stop Single Unit FunctionsOperation Remote On / Off Display On / OffLoss of Power Alarm Fan Alarm / Fan Protection SettingsAutorestart Pump Down-Air Cooled with Condenser Only Units High Pressure AlarmDigital Scroll High Temperature Compressor TimingControl Types Proportional ControlPI Control Intelligent Control Chilled Water Only Change Filter Standard AlarmsAlarm Descriptions Compressor OverloadHumidifier Problem Infrared Humidifiers High TemperatureHigh Temperature and Low Temperature Simultaneously High Head PressureLoss of Air Flow Loss of PowerLow Temperature Low HumidityOptional Alarms Set Alarms-User MenusSystem Testing Component Operation and MaintenanceHigh-Temp Sensor Fan Safety SwitchControl Transformer and Fuses Smoke DetectorZone leak detection kit installation scenarios Remote ShutdownDistance From Unit, feet m Fan Impellers and Bearings FiltersBlower Package BeltSuction Pressure Refrigeration SystemAir Distribution Suction pressures R407cSuperheat AdjustmentDischarge Pressure Thermostatic Expansion Valve OperationAir Cooled Condenser Outdoor fan/condenser configuration Water/Glycol Cooled Condensers Coaxial CondenserControl Method Motorized Ball Valve-Digital Scroll CompressorControl StartupAdjusting Collar Nut Valve spring guideDrycooler Settings Aquastat settings-two-fan through four-fan drycoolersCooling Type Glycool Glycol Flow Control Before Replacing or Returning a Compressor Compressor ReplacementCompressor Oil Compressor Functional CheckStandard Scroll Compressor Replacement Mechanical FailureElectrical Failure Digital Scroll Compressor Replacement Procedure Glycol Solution MaintenanceInfrared Humidifier Cleaning the PanHumidifier Removing the PanAutoflush Operation Autoflush Infrared Humidifier Cleaning SystemChanging Humidifier Lamps Humidifier LampsAutoflush Controls Steam Generating HumidifierControls Part Capacity Number Voltage Lb/hr kg/hr Replacing the CanisterHumidifier canister part numbers 200-460Circuit Board Adjustments Drain Tempering FeatureChilled water troubleshooting TroubleshootingBlower troubleshooting Symptom Possible Cause Check or RemedyCompressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting Infrared humidifier troubleshooting Dehumidification troubleshootingGlycol pump troubleshooting See 7.5.1 Compressor FunctionalSteam generating humidifier troubleshooting Reheat troubleshooting Monthly Maintenance Inspection Checklist Semiannual Maintenance Inspection Checklist Semiannual Maintenance Inspection Checklist Page Ppor t Ti n Ne tIti That

3000/ITR specifications

The Emerson 3000/ITR is a powerful and versatile instrument designed for industrial automation and process control applications. This modular platform integrates advanced features and technologies tailored to meet the needs of diverse industries including oil and gas, pharmaceuticals, and manufacturing.

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