Emerson 3000/ITR manual Air Cooled Condenser

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Component Operation and Maintenance

7.4.5Hot Gas Bypass Valve—Not Available on Digital Scroll Units

Operation—Self-Contained Units

The hot gas bypass is inserted between the compressor discharge line and the leaving side of the expansion valve through the side outlet distributor. The system, with normal operation when the evaporator is under full load, will maintain enough pressure on the leaving side of the hot gas valve to keep the valve port closed.

If the load on the evaporator decreases, the evaporator will get colder. When the coil is too cold, the internal pressure in the evaporator drops and allows the hot gas bypass valve to open. Hot gas then mixes with the liquid coolant on the discharge side of the expansion valve raising the temperature and pressure in the evaporator. The net result is a reduction in the cooling capacity of the unit to match the load.

To aid in lubricating the compressor, the hot gas bypass solenoid is delayed for 30 seconds on the ini- tial call for cooling and de-energized for 30 seconds during every 60 minutes of continuous operation.

NOTE

These procedures are not applicable to condensing units. For condensing unit information, refer to Liebert’s condensing unit manual, SL-10059, available at the Liebert Web site, www.liebert.com

Adjustment

Upon deciding what evaporator temperature is desired, the following procedure should be used to adjust the hot gas bypass valve:

1.Install the suction and discharge pressure gauge.

2.Adjust the temperature setpoint to call for cooling so that the refrigeration compressor will run.

3.Remove the TOP adjusting nut from the valve.

4.Insert an Allen wrench in the brass hole at top of the valve in adjusting port, and turn CLOCKWISE if a higher evaporator temperature is required.

5.After obtaining the suction pressure required, reinstall the cap tightly making sure there are no leaks.

6.Let the evaporator operate for approximately 10 to 15 minutes to make sure the suction pressure is within the desired range.

7.There will be a fluctuation of approximately 3 to 6 PSIG (21 to 41 kPa) on the evaporator due to the differential on the hot gas bypass.

8.Return the temperature setpoint to desired number.

7.4.6Air Cooled Condenser

Restricted airflow through the condenser coil will reduce the operating efficiency of the unit and can result in high compressor head pressure and loss of cooling.

Clean the condenser coil of all debris that will inhibit air flow. This can be done with compressed air or commercial coil cleaner. Check for bent or damaged coil fins and repair as necessary. In winter, do not permit snow to accumulate around the sides or underneath the condenser.

Check all refrigerant lines and capillaries for vibration isolation. Support as necessary. Visually inspect all refrigerant lines for signs of oil leaks.

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Contents Operation & Maintenance Manual 50 & 60Hz Page Table of Contents Component Operation and Maintenance Standard AlarmsFigures Tables Important Safety Instructions Page System Descriptions IntroductionCompressorized Systems Glycool Chilled Glycol Cooling SystemsStartup Procedure StartupStartup Features Operation with Icom ControlLarge and Small Displays Liebert Icom Display Components and Functions Escape Key Down Arrow KeyKeyboard icons and functions Icon Key Name FunctionNavigating Through the Liebert iCOM Display Sensor Reading Next Maintenance Evaporator Fan Speed Time Most Recent AlarmsControl Interface-Three Main Menus Percent System or Unit Cooling On/Off DateAccessing Menus and Settings Viewing Data Entering the PasswordAfter highlighting the Password command line, press Password is factory-set atAccessing Submenus Accessing Submenus on Small DisplaysAccessing Submenus on Large Displays Service Menu Unit Status Menu System ViewStatus Menu Unit 1 View User Menu Advanced Menu UnitChanging Operational Settings ServiceContacts Changing Liebert iCOM’s Display Settings Highlight the setting to be changed by pressing EnterLiebert iCOM Service Menu Icons and Legend Graphical Data RecordNetwork Wiring for Unit-to-Unit Communications-U2U Wiring a Liebert iCOM U2U Network Small DisplaysSample Liebert iCOM network configurations Liebert iCOM U2U Ethernet NetworkLarge Displays Wall-Mount Large DisplayCombining Large and Small Displays on a U2U Network U2U network setup diagram Display Service/Network Liebert iCom Display MenuLiebert iCOM Display Components and Functions Liebert iCOM wiring-Unit as shipped 194273 194273 P65 P64 P61 P63 P67 P66Entering Network Setup Information Control board U2U network setup screenService Menu Unit # Viewing Multiple Units with a Networked Large DisplayAdvanced Menu Unit # Single Unit Functions OperationUnit/Fan Control Start Stop Remote On / Off Display On / OffLoss of Power Alarm Fan Alarm / Fan Protection SettingsAutorestart High Pressure Alarm Digital Scroll High TemperaturePump Down-Air Cooled with Condenser Only Units Compressor TimingControl Types Proportional ControlPI Control Intelligent Control Chilled Water Only Standard Alarms Alarm DescriptionsChange Filter Compressor OverloadHigh Temperature High Temperature and Low Temperature SimultaneouslyHumidifier Problem Infrared Humidifiers High Head PressureLoss of Power Low TemperatureLoss of Air Flow Low HumidityOptional Alarms Set Alarms-User MenusSystem Testing Component Operation and MaintenanceFan Safety Switch Control Transformer and FusesHigh-Temp Sensor Smoke DetectorZone leak detection kit installation scenarios Remote ShutdownDistance From Unit, feet m Filters Blower PackageFan Impellers and Bearings BeltRefrigeration System Air DistributionSuction Pressure Suction pressures R407cAdjustment Discharge PressureSuperheat Thermostatic Expansion Valve OperationAir Cooled Condenser Outdoor fan/condenser configuration Water/Glycol Cooled Condensers Coaxial CondenserMotorized Ball Valve-Digital Scroll Compressor ControlControl Method StartupAdjusting Collar Nut Valve spring guideDrycooler Settings Aquastat settings-two-fan through four-fan drycoolersCooling Type Glycool Glycol Flow Control Compressor Replacement Compressor OilBefore Replacing or Returning a Compressor Compressor Functional CheckStandard Scroll Compressor Replacement Mechanical FailureElectrical Failure Digital Scroll Compressor Replacement Procedure Glycol Solution MaintenanceCleaning the Pan HumidifierInfrared Humidifier Removing the PanAutoflush Infrared Humidifier Cleaning System Changing Humidifier LampsAutoflush Operation Humidifier LampsAutoflush Controls Steam Generating HumidifierControls Replacing the Canister Humidifier canister part numbersPart Capacity Number Voltage Lb/hr kg/hr 200-460Circuit Board Adjustments Drain Tempering FeatureTroubleshooting Blower troubleshootingChilled water troubleshooting Symptom Possible Cause Check or RemedyCompressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting Dehumidification troubleshooting Glycol pump troubleshootingInfrared humidifier troubleshooting See 7.5.1 Compressor FunctionalSteam generating humidifier troubleshooting Reheat troubleshooting Monthly Maintenance Inspection Checklist Semiannual Maintenance Inspection Checklist Semiannual Maintenance Inspection Checklist Page Ne t ItiPpor t Ti n That

3000/ITR specifications

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