Emerson 3000/ITR manual Pump Down-Air Cooled with Condenser Only Units, High Pressure Alarm

Page 35

Operation

Pump Down—Air Cooled with Condenser Only Units

NOTE

Pump down activation is determined by the type of unit; these units do not have a pump-down function: Glycol, GLYCOOL and remote condensing units.

The Pump Down operation is performed to protect the compressor oil from being diluted with liquid refrigerant, which helps ensure that the compressor is properly lubricated for the next startup. The Pump Down operation operates in the following manner:

Pump down is always performed loaded (for digital scroll: control solenoid valve disabled).

Digital Scroll Only: When pump down has finished successfully, pump down will be continued for another half-second with the control solenoid valve energized.

High Pressure Alarm

When the compressor is initially activated, the system will be monitored for a high pressure situation. When a high pressure situation is detected during the first 10 minutes of operation, the unit will attempt to correct the problem several times without notification. This alarm will automatically reset when the pressure drops to an acceptable operating range. If the unit is unsuccessful in correcting the problem, an alarm will occur and the affected compressor will be locked Off. If high head pressure alarm trips three times in a rolling 12 hour period, the affected compressor will be locked Off.

Once the compressor is locked Off, it will not come back On until main power is reset, or until the HP Alarm Counters (Service Menu, Diagnostics) are reset to 0.

NOTE

If the unit is equipped with manual reset high head pressure switches, or if the auto reset high head pressure switches don’t reset, the compressor will not be turned back On, but there will be a 30-second delay from when the high head pressure situation occurs and when the alarm is annunciated.

Digital Scroll High Temperature

A protective maximum operating compressor temperature limit is imposed on units with digital scroll compressor(s) with thermistor. Once the digital scroll temperature reaches the maximum tempera- ture threshold, the compressor will be locked out for at least 30 minutes and an alarm will be annun- ciated. If after 30 minutes the temperature has cooled to a safe operating temperature, the compressor will resume operation.

The HT 1 Alarm Counter (Service Menu, Diagnostics) records the number of high-temperature alarms. Once these counters reach five occurrences in a rolling four-hour period, the compressor will be locked out. The alarm can be reset once the temperature returns to a safe level by:

1.Setting the counter back to 0 from the display and pressing the alarm reset button.

2.Shutting Off power to the control board by turning the cooling unit's main power disconnect switch Off and On.

5.1.3Compressor Timing

To help maximize the life of your compressor(s), there is a start-to-next start delay for each single compressor.

A Minimum On time and a Minimum Off time may be selected in the Advanced menu (minimum three minutes for single phase compressors). Consult the factory on how to modify the Minimum On and Off time settings.

29

Image 35
Contents Operation & Maintenance Manual 50 & 60Hz Page Table of Contents Standard Alarms Component Operation and MaintenanceFigures Tables Important Safety Instructions Page Glycool Chilled Glycol Cooling Systems System DescriptionsIntroduction Compressorized SystemsStartup Startup ProcedureStartup Large and Small Displays FeaturesOperation with Icom Control Escape Key Down Arrow Key Liebert Icom Display Components and FunctionsIcon Key Name Function Keyboard icons and functionsNavigating Through the Liebert iCOM Display Percent System or Unit Cooling On/Off Date Sensor Reading Next Maintenance Evaporator Fan SpeedTime Most Recent Alarms Control Interface-Three Main MenusPassword is factory-set at Accessing Menus and Settings Viewing DataEntering the Password After highlighting the Password command line, pressAccessing Submenus on Large Displays Accessing SubmenusAccessing Submenus on Small Displays Advanced Menu Unit Service Menu UnitStatus Menu System View Status Menu Unit 1 View User MenuContacts Changing Operational SettingsService Highlight the setting to be changed by pressing Enter Changing Liebert iCOM’s Display SettingsNetwork Liebert iCOM Service Menu Icons and LegendGraphical Data Record Liebert iCOM U2U Ethernet Network Wiring for Unit-to-Unit Communications-U2UWiring a Liebert iCOM U2U Network Small Displays Sample Liebert iCOM network configurationsCombining Large and Small Displays on a U2U Network Large DisplaysWall-Mount Large Display Display Service/Network Liebert iCom Display Menu U2U network setup diagramLiebert iCOM Display Components and Functions Liebert iCOM wiring-Unit as shipped 194273 194273 P67 P66 P65 P64 P61 P63Control board U2U network setup screen Entering Network Setup InformationAdvanced Menu Unit # Service Menu Unit #Viewing Multiple Units with a Networked Large Display Remote On / Off Display On / Off Single Unit FunctionsOperation Unit/Fan Control Start StopAutorestart Loss of Power AlarmFan Alarm / Fan Protection Settings Compressor Timing High Pressure AlarmDigital Scroll High Temperature Pump Down-Air Cooled with Condenser Only UnitsPI Control Control TypesProportional Control Intelligent Control Chilled Water Only Compressor Overload Standard AlarmsAlarm Descriptions Change FilterHigh Head Pressure High TemperatureHigh Temperature and Low Temperature Simultaneously Humidifier Problem Infrared HumidifiersLow Humidity Loss of PowerLow Temperature Loss of Air FlowSet Alarms-User Menus Optional AlarmsComponent Operation and Maintenance System TestingSmoke Detector Fan Safety SwitchControl Transformer and Fuses High-Temp SensorDistance From Unit, feet m Zone leak detection kit installation scenariosRemote Shutdown Belt FiltersBlower Package Fan Impellers and BearingsSuction pressures R407c Refrigeration SystemAir Distribution Suction PressureThermostatic Expansion Valve Operation AdjustmentDischarge Pressure SuperheatAir Cooled Condenser Water/Glycol Cooled Condensers Coaxial Condenser Outdoor fan/condenser configurationStartup Motorized Ball Valve-Digital Scroll CompressorControl Control MethodValve spring guide Adjusting Collar NutCooling Type Glycool Glycol Flow Control Drycooler SettingsAquastat settings-two-fan through four-fan drycoolers Compressor Functional Check Compressor ReplacementCompressor Oil Before Replacing or Returning a CompressorElectrical Failure Standard Scroll Compressor ReplacementMechanical Failure Glycol Solution Maintenance Digital Scroll Compressor Replacement ProcedureRemoving the Pan Cleaning the PanHumidifier Infrared HumidifierHumidifier Lamps Autoflush Infrared Humidifier Cleaning SystemChanging Humidifier Lamps Autoflush OperationSteam Generating Humidifier Autoflush ControlsControls 200-460 Replacing the CanisterHumidifier canister part numbers Part Capacity Number Voltage Lb/hr kg/hrDrain Tempering Feature Circuit Board AdjustmentsSymptom Possible Cause Check or Remedy TroubleshootingBlower troubleshooting Chilled water troubleshootingCompressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting See 7.5.1 Compressor Functional Dehumidification troubleshootingGlycol pump troubleshooting Infrared humidifier troubleshootingSteam generating humidifier troubleshooting Reheat troubleshooting Monthly Maintenance Inspection Checklist Semiannual Maintenance Inspection Checklist Semiannual Maintenance Inspection Checklist Page That Ne tIti Ppor t Ti n

3000/ITR specifications

The Emerson 3000/ITR is a powerful and versatile instrument designed for industrial automation and process control applications. This modular platform integrates advanced features and technologies tailored to meet the needs of diverse industries including oil and gas, pharmaceuticals, and manufacturing.

One of the main features of the Emerson 3000/ITR is its exceptional scalability. The system can be easily expanded to accommodate growing operational demands. With its modular architecture, operators can add or remove components without significant downtime, ensuring continuous productivity. This flexibility allows businesses to adapt their systems to changing environments and requirements seamlessly.

The Emerson 3000/ITR leverages state-of-the-art communication technologies to ensure reliable data exchange between devices. With support for various protocols, including Hart, Modbus, and Profibus, the system can easily integrate with existing infrastructure. This adaptability enhances interoperability and simplifies the communication between field devices and control systems, promoting efficient data handling.

Built with robust security features, the Emerson 3000/ITR guarantees the integrity of sensitive data. The platform incorporates advanced encryption techniques and user authentication protocols to protect against potential cyber threats. This focus on security is essential in today’s digitally connected industrial environments.

Another key characteristic of the Emerson 3000/ITR is its user-friendly interface. The system is designed with operators in mind, featuring intuitive controls and comprehensive dashboards that provide real-time visibility into process performance. The graphical user interface simplifies complex operations, enabling quick decision-making and minimizing human errors.

Additionally, the Emerson 3000/ITR supports advanced analytics capabilities that enhance operational efficiency. By leveraging predictive analytics and machine learning algorithms, the system can identify patterns and anomalies, allowing for proactive maintenance and reducing the risk of unexpected downtime. This predictive maintenance approach helps organizations optimize their resources and extend the lifecycle of their equipment.

In conclusion, the Emerson 3000/ITR stands out as an exemplary solution for modern industrial automation. Its modular design, robust communication support, strong security measures, user-friendly interface, and advanced analytics capabilities make it an ideal choice for businesses looking to enhance their operational efficiency and adaptability. As industries continue to evolve, the Emerson 3000/ITR remains at the forefront, facilitating smarter and more efficient automation processes.