Emerson 3000/ITR manual Circuit Board Adjustments, Drain Tempering Feature

Page 61

Component Operation and Maintenance

Circuit Board Adjustments

! WARNING

Risk of electric shock. Can cause injury or death.

The Liebert iCOM microprocessor does not isolate power from the unit, even in the “Unit Off” mode. The only way to ensure that there is NO voltage inside the unit is to install and open a remote disconnect switch. Refer to unit electrical schematic.

Only properly trained and qualified personnel should perform adjustment of the circuit board. Hazardous voltages are present in the equipment throughout the procedure. Disconnect all power from the unit before working within the cabinet.

Humidifier operation is governed by the humidifier control board. This board is located on the right side of the humidifier compartment. There are three potentiometers mounted on the board. These pots can be used to adjust for extreme water conductivity conditions and capacity.

The “%” pot controls the amperage at which the drain will energize. The pot is clearly marked in per- centages. This adjustment is factory set at 90%, which indicates that the unit will drain when the amperage falls off to 90% of the capacity setpoint. Raising the value increases the frequency of drain cycles. Lowering the value decreases the frequency of drain cycles. The frequency should be increased for highly conductive water and decreased for less conductive water. If adjustment is necessary, and a change of three to four percent in either direction does not permit normal operation of the unit, con- sult your Liebert supplier.

The pot marked “SEC” controls the duration of the drain cycle. The pot is clearly marked in seconds. This adjustment is factory set at 60 seconds and should not be readjusted without consulting your Liebert supplier.

The pot marked “CAP ADJ” is factory set at 100%. The maximum capacity is determined by a fixed resistor (R4) which is factory selected based on unit voltage.

Drain Tempering Feature

All units are equipped with a drain tempering feature which mixes cold fill water with hot drain water to protect drain piping. This feature can lower drain water temperature to as low as 140°F (60°C), depending on water pressure. To deactivate this feature, remove the diode from socket CR18 on the circuit board (lower left, above LED).

55

Image 61
Contents Operation & Maintenance Manual 50 & 60Hz Page Table of Contents Standard Alarms Component Operation and MaintenanceFigures Tables Important Safety Instructions Page Introduction System DescriptionsCompressorized Systems Glycool Chilled Glycol Cooling SystemsStartup Startup ProcedureStartup Operation with Icom Control FeaturesLarge and Small Displays Escape Key Down Arrow Key Liebert Icom Display Components and FunctionsIcon Key Name Function Keyboard icons and functionsNavigating Through the Liebert iCOM Display Time Most Recent Alarms Sensor Reading Next Maintenance Evaporator Fan SpeedControl Interface-Three Main Menus Percent System or Unit Cooling On/Off DateEntering the Password Accessing Menus and Settings Viewing DataAfter highlighting the Password command line, press Password is factory-set atAccessing Submenus on Small Displays Accessing SubmenusAccessing Submenus on Large Displays Status Menu System View Service Menu UnitStatus Menu Unit 1 View User Menu Advanced Menu UnitService Changing Operational SettingsContacts Highlight the setting to be changed by pressing Enter Changing Liebert iCOM’s Display SettingsGraphical Data Record Liebert iCOM Service Menu Icons and LegendNetwork Wiring a Liebert iCOM U2U Network Small Displays Wiring for Unit-to-Unit Communications-U2USample Liebert iCOM network configurations Liebert iCOM U2U Ethernet NetworkWall-Mount Large Display Large DisplaysCombining Large and Small Displays on a U2U Network Display Service/Network Liebert iCom Display Menu U2U network setup diagramLiebert iCOM Display Components and Functions Liebert iCOM wiring-Unit as shipped 194273 194273 P67 P66 P65 P64 P61 P63Control board U2U network setup screen Entering Network Setup InformationViewing Multiple Units with a Networked Large Display Service Menu Unit #Advanced Menu Unit # Operation Single Unit FunctionsUnit/Fan Control Start Stop Remote On / Off Display On / OffFan Alarm / Fan Protection Settings Loss of Power AlarmAutorestart Digital Scroll High Temperature High Pressure AlarmPump Down-Air Cooled with Condenser Only Units Compressor TimingProportional Control Control TypesPI Control Intelligent Control Chilled Water Only Alarm Descriptions Standard AlarmsChange Filter Compressor OverloadHigh Temperature and Low Temperature Simultaneously High TemperatureHumidifier Problem Infrared Humidifiers High Head PressureLow Temperature Loss of PowerLoss of Air Flow Low HumiditySet Alarms-User Menus Optional AlarmsComponent Operation and Maintenance System TestingControl Transformer and Fuses Fan Safety SwitchHigh-Temp Sensor Smoke DetectorRemote Shutdown Zone leak detection kit installation scenariosDistance From Unit, feet m Blower Package FiltersFan Impellers and Bearings BeltAir Distribution Refrigeration SystemSuction Pressure Suction pressures R407cDischarge Pressure AdjustmentSuperheat Thermostatic Expansion Valve OperationAir Cooled Condenser Water/Glycol Cooled Condensers Coaxial Condenser Outdoor fan/condenser configurationControl Motorized Ball Valve-Digital Scroll CompressorControl Method StartupValve spring guide Adjusting Collar NutAquastat settings-two-fan through four-fan drycoolers Drycooler SettingsCooling Type Glycool Glycol Flow Control Compressor Oil Compressor ReplacementBefore Replacing or Returning a Compressor Compressor Functional CheckMechanical Failure Standard Scroll Compressor ReplacementElectrical Failure Glycol Solution Maintenance Digital Scroll Compressor Replacement ProcedureHumidifier Cleaning the PanInfrared Humidifier Removing the PanChanging Humidifier Lamps Autoflush Infrared Humidifier Cleaning SystemAutoflush Operation Humidifier LampsSteam Generating Humidifier Autoflush ControlsControls Humidifier canister part numbers Replacing the CanisterPart Capacity Number Voltage Lb/hr kg/hr 200-460Drain Tempering Feature Circuit Board AdjustmentsBlower troubleshooting TroubleshootingChilled water troubleshooting Symptom Possible Cause Check or RemedyCompressor and refrigeration system troubleshooting Compressor and refrigeration system troubleshooting Glycol pump troubleshooting Dehumidification troubleshootingInfrared humidifier troubleshooting See 7.5.1 Compressor FunctionalSteam generating humidifier troubleshooting Reheat troubleshooting Monthly Maintenance Inspection Checklist Semiannual Maintenance Inspection Checklist Semiannual Maintenance Inspection Checklist Page Iti Ne tPpor t Ti n That

3000/ITR specifications

The Emerson 3000/ITR is a powerful and versatile instrument designed for industrial automation and process control applications. This modular platform integrates advanced features and technologies tailored to meet the needs of diverse industries including oil and gas, pharmaceuticals, and manufacturing.

One of the main features of the Emerson 3000/ITR is its exceptional scalability. The system can be easily expanded to accommodate growing operational demands. With its modular architecture, operators can add or remove components without significant downtime, ensuring continuous productivity. This flexibility allows businesses to adapt their systems to changing environments and requirements seamlessly.

The Emerson 3000/ITR leverages state-of-the-art communication technologies to ensure reliable data exchange between devices. With support for various protocols, including Hart, Modbus, and Profibus, the system can easily integrate with existing infrastructure. This adaptability enhances interoperability and simplifies the communication between field devices and control systems, promoting efficient data handling.

Built with robust security features, the Emerson 3000/ITR guarantees the integrity of sensitive data. The platform incorporates advanced encryption techniques and user authentication protocols to protect against potential cyber threats. This focus on security is essential in today’s digitally connected industrial environments.

Another key characteristic of the Emerson 3000/ITR is its user-friendly interface. The system is designed with operators in mind, featuring intuitive controls and comprehensive dashboards that provide real-time visibility into process performance. The graphical user interface simplifies complex operations, enabling quick decision-making and minimizing human errors.

Additionally, the Emerson 3000/ITR supports advanced analytics capabilities that enhance operational efficiency. By leveraging predictive analytics and machine learning algorithms, the system can identify patterns and anomalies, allowing for proactive maintenance and reducing the risk of unexpected downtime. This predictive maintenance approach helps organizations optimize their resources and extend the lifecycle of their equipment.

In conclusion, the Emerson 3000/ITR stands out as an exemplary solution for modern industrial automation. Its modular design, robust communication support, strong security measures, user-friendly interface, and advanced analytics capabilities make it an ideal choice for businesses looking to enhance their operational efficiency and adaptability. As industries continue to evolve, the Emerson 3000/ITR remains at the forefront, facilitating smarter and more efficient automation processes.