Emerson 3000 Split Systems, Prop Fan Air-Cooled, Centrifugal Fan Air-Cooled, Water-Cooled

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Introduction

1.1.3Split Systems

Each air-cooled split system consists of an evaporator section and one of the following condensing units.

Prop Fan Air-Cooled

Prop Fan units include scroll compressor, condenser coil, prop fan, high pressure switch, hot gas bypass and Liebert Lee-Temphead pressure control. Unit is designed for outdoor location.

Centrifugal Fan Air-Cooled

Centrifugal Fan units include scroll compressor, condenser coil, centrifugal blower assembly, high-pressure switch, hot gas bypass and Liebert Lee-Temp head pressure control. Unit must be mounted indoors. Duct flanges are optional.

Water-Cooled

Each water-cooled split system consists of an evaporator section and a water/glycol condensing unit, which includes scroll compressor, coaxial condenser, water regulating valve, hot gas bypass and high-pressure switch. Design pressure is 150 psi (1034 kPa) as standard and 350 psi (2413 kPa) as optional.

Glycol-Cooled

Each glycol-cooled split system consists of an evaporator section, a water/glycol condensing unit (as described above), a pump package, and a 95°F (35°C) design ambient drycooler.

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Liebert® Challenger 3000

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Contents Liebert Challenger 3000 with Liebert iCOM Page Table of Contents Split System Models Chilled Water ModelsR407C Refrigerant FiguresTables Important Safety Instructions Liebert Challenger Important Safety Instructions System Descriptions Water-Cooled Split SystemsProp Fan Air-Cooled Centrifugal Fan Air-CooledEquipment Handling Room PreparationEquipment Inspection Location ConsiderationsModel Lb. kg Unit net weightHandling With Skid Removal of SkidUpflow BU cabinet dimensions Floor Cutout Dimensions Piping connection size Piping ConsiderationsDrain Line Chilled Water Unit Connection Sizes-in Piping connections for air-cooled units Downflow modelsPiping connections for air-cooled units Upflow models Installation Applicable to all Models Condensate Pump Line 1/2 OD CU used only Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Humidifier Supply Water-Optional Infrared Facility Fluid and Piping MaintenanceElectrical Connections Terminal Block For Customer Connectons Downflow Models with Liebert iCOM Upflow Models with Liebert iCOMDucted Applications Plenum InstallationBalancing the Air Distribution Under-Floor Discharge SystemsChecklist for Completed Installation Low Voltage Condenser LocationLine Voltage 43-9/16 51-7/16 Common to all models. See below for key to a dimensionAir-cooled condenser statistics Liebert Lee-TempheaterRefrigerant Piping Condenser refrigerant per serial tag Recommended line sizes OD copper, inchesEquivalent lengths feet for various pipe fittings Variable Fan Speed Control Materials Supplied Fan Speed Control SystemsVariable Fan Speed Control Piping Variable Fan Speed Charging Fan speed suction pressure transducer settingsDPN000349 Rev DPN001726 Liebert Lee-Temp Controlled Materials Supplied Liebert Lee-Temp Leak Check and Evacuation ProcedureLiebert Lee-Temp Piping 407C Liebert Lee-Temp suction pressure transducer settingsLiebert Lee-TempCharging Factory Piping Optional Piping Field Piping DPN001725 Condenser Factory Piping Field Piping Factory Piping Water Regulating Valve AdjustmentControl Refrigerant control settings psi kPaMotorized Ball Valve-Digital Scroll Compressors Manual FlushingManual Control Control MethodStartup LocationPump and Drycooler Drycooler InstallationDrycooler Location General Guidelines Glycol PipingDry Bulb Wet Bulb Relative Dew Point Humidity Room dew point temperaturesPreparing the System for Filling Volume in standard Type L copper pipingFilling Instructions Expansion Tanks, Fluid Relief Valves and Other DevicesEthylene glycol concentrations Glycol SolutionsFilling the System 483mm 1097mm For expansion tank dimensions, see on43-3/16 43-9/16 110 5mm See Note 30-1/4Pump Pump Suction Pump Discharge Connection, Mounting hole dimensional dataDrycooler data Glycol pump dataField Piping General arrangement-Glycol-cooled models with digital scroll Expansion Tank Field-Installed at Pressure Motor Ball Valve-Digital Scroll Compressors Testing Valve FunctionGlycol Regulating Valve Chilled Water Models WAY Valve Water/Glycol-Cooled Condensing Units Air-Cooled Condensing UnitsRefrigerant Loop Model Lb kg Unit refrigerant chargeR407C Charge Line coupling sizes Line charges refrigerant per 100 ft m of Type L copper tubeRecommended refrigerant lines R407C sizes OD copper Quick Connect Fittings Outdoor Air-Cooled Condensing Units Unit Dimensions See TablePFCZ42A-L PFCZ41A-L See Table Outdoor air-cooled condensing unit-top air discharge models152 Piping and electrical connections top air discharge36-1/4 38-1/2 Ton High Ambient Ton Quiet-Line Field-supplied unit disconnect switchIndoor centrifugal condensing unit Installing the Indoor Condensing UnitModel Net Weight 60 Hz 50 Hz Lb kg MC40A MC39A Centrifugal Air-Cooled Condensing UnitsAirflow CFM CMH DuctingPiping Connections Mod Wire connections from evaporatorDPN000207 Rev0Ton centrifugal air-cooled condensing unit dimensional data AIR Cooled Water Cooled Condenser Water Requirements Water and Glycol-Cooled Condensing UnitsPiping Considerations Ton Connection SizesTon water/glycol-cooled condensing unit Glycol SystemsDPN000209 Ton water/glycol-cooled condensing unit dimensional data WATER/GLYCOL R407C Refrigerant Temperature Gauge Pressure Psig KPaExample Temperature Pressure Gauge Psig KPaCalculating Subcooling Page Care Ne tPpor t Is t Twor k
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.