Emerson 3000 installation manual Condenser Location, Line Voltage, Low Voltage

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Air-Cooled Models—Self-Contained Compressor

3.0AIR-COOLED MODELS—SELF-CONTAINED COMPRESSOR

3.1Condenser Location

The air-cooled condenser should be located for maximum security and maintenance accessibility. Avoid ground level sites with public access or areas that contribute to heavy snow or ice accumulations. Utilize centrifugal condensers whenever interior building locations must by used. To assure adequate air supply, it is recommended that condensers be located in a clean air area, away from loose dirt and foreign matter that may clog the coil. In addition, condensers should not be located in the vicinity of steam, hot air, or fume exhausts. Also, condensers should be located no closer than three feet (1 meter) from a wall, obstruction, or adjacent unit.

NOTE

If the condenser is located below the level of the room unit, the factory should be consulted.

Install condensers in a level position to assure proper refrigerant flow and oil return. For roof installation, mount condensers on steel supports in accordance with local codes. To minimize sound and vibration transmission, mount steel supports across load bearing walls. For ground installation, a concrete pad will provide adequate support. Condenser legs have mounting holes for securing the condenser to the steel supports or concrete pad.

3.2Electrical Connections

Refer to equipment nameplate regarding wire size and circuit protection requirements. Refer to electrical schematic when making connections. Make all wiring and electrical connection in accordance with local and national codes.

! WARNING

Risk of electric shock. Can cause injury or death.

Potentially lethal voltages exist within this equipment during operation. Observe all cautions and warnings on unit and in this manual.

The Liebert iCOM® microprocessor does not isolate power from the unit, even in the “Unit Off” mode. The only way to ensure that there is NO voltage inside the unit is to install and open a remote disconnect switch. Refer to unit electrical schematic.

Use voltmeter to make sure power is turned Off before making any electrical connections.

3.2.1Line Voltage

Line voltage electrical service is required for all air-cooled condensers at the location of the condenser. This power supply does not have to be the same voltage as the indoor unit. This separate power source may be 208, 230, 460, or 575 V, 60 Hz; or 200, 230, or 380/415 V, 50 Hz. The disconnect switch may be factory-supplied and mounted in the electrical panel or field-supplied and mounted per local and national codes.

! WARNING

Risk of loose electrical wiring connections. Can cause overheating of wire, smoke and fire resulting in building and/or equipment damage, injury or death.

Use copper wire only and verify that all connections are tight.

3.2.2Low Voltage

A control interlock between the condenser and the indoor unit is required and is connected between 70 and 71 in the handy box of the indoor unit and the electric panel of the air-cooled condenser. NEC Class 1 wiring is required.

3.2.3Liebert Lee-Temp/Flood Back Head Pressure Control Condensers

Liebert Lee-Temp condensers require a separate power supply for the heated receivers. This power supply is connected to the electrical connection box on the end of the receiver.

Liebert® Challenger 3000

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Contents Liebert Challenger 3000 with Liebert iCOM Page Table of Contents Chilled Water Models Split System ModelsFigures R407C RefrigerantTables Important Safety Instructions Liebert Challenger Important Safety Instructions System Descriptions Centrifugal Fan Air-Cooled Split SystemsProp Fan Air-Cooled Water-CooledLocation Considerations Room PreparationEquipment Inspection Equipment HandlingRemoval of Skid Unit net weightHandling With Skid Model Lb. kgUpflow BU cabinet dimensions Floor Cutout Dimensions Piping Considerations Drain LinePiping connection size Piping connections for air-cooled units Downflow models Chilled Water Unit Connection Sizes-inPiping connections for air-cooled units Upflow models Installation Applicable to all Models Condensate Pump Line 1/2 OD CU used only Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Facility Fluid and Piping Maintenance Electrical ConnectionsHumidifier Supply Water-Optional Infrared Terminal Block For Customer Connectons Upflow Models with Liebert iCOM Downflow Models with Liebert iCOMUnder-Floor Discharge Systems Plenum InstallationBalancing the Air Distribution Ducted ApplicationsChecklist for Completed Installation Condenser Location Line VoltageLow Voltage Liebert Lee-Tempheater Common to all models. See below for key to a dimensionAir-cooled condenser statistics 43-9/16 51-7/16Refrigerant Piping Recommended line sizes OD copper, inches Equivalent lengths feet for various pipe fittingsCondenser refrigerant per serial tag Fan Speed Control Systems Variable Fan Speed Control PipingVariable Fan Speed Control Materials Supplied Fan speed suction pressure transducer settings Variable Fan Speed ChargingDPN000349 Rev DPN001726 Liebert Lee-Temp Leak Check and Evacuation Procedure Liebert Lee-Temp PipingLiebert Lee-Temp Controlled Materials Supplied Liebert Lee-Temp suction pressure transducer settings Liebert Lee-TempCharging407C Factory Piping Optional Piping Field Piping DPN001725 Condenser Factory Piping Field Piping Factory Piping Adjustment Water Regulating ValveManual Flushing Refrigerant control settings psi kPaMotorized Ball Valve-Digital Scroll Compressors ControlLocation Control MethodStartup Manual ControlDrycooler Installation Drycooler LocationPump and Drycooler Glycol Piping General GuidelinesRoom dew point temperatures Dry Bulb Wet Bulb Relative Dew Point HumidityExpansion Tanks, Fluid Relief Valves and Other Devices Volume in standard Type L copper pipingFilling Instructions Preparing the System for FillingGlycol Solutions Ethylene glycol concentrationsFilling the System See Note 30-1/4 For expansion tank dimensions, see on43-3/16 43-9/16 110 5mm 483mm 1097mmGlycol pump data Mounting hole dimensional dataDrycooler data Pump Pump Suction Pump Discharge Connection,Field Piping General arrangement-Glycol-cooled models with digital scroll Expansion Tank Field-Installed at Pressure Testing Valve Function Glycol Regulating ValveMotor Ball Valve-Digital Scroll Compressors Chilled Water Models WAY Valve Air-Cooled Condensing Units Water/Glycol-Cooled Condensing UnitsRefrigerant Loop Unit refrigerant charge R407C ChargeModel Lb kg Line charges refrigerant per 100 ft m of Type L copper tube Recommended refrigerant lines R407C sizes OD copperLine coupling sizes Quick Connect Fittings Unit Dimensions See Table Outdoor Air-Cooled Condensing UnitsPFCZ42A-L PFCZ41A-L Outdoor air-cooled condensing unit-top air discharge models See TablePiping and electrical connections top air discharge 36-1/4 38-1/2152 Field-supplied unit disconnect switch Ton High Ambient Ton Quiet-LineCentrifugal Air-Cooled Condensing Units Installing the Indoor Condensing UnitModel Net Weight 60 Hz 50 Hz Lb kg MC40A MC39A Indoor centrifugal condensing unitDucting Airflow CFM CMHPiping Connections Rev0 Wire connections from evaporatorDPN000207 ModTon centrifugal air-cooled condensing unit dimensional data AIR Cooled Water Cooled Ton Connection Sizes Water and Glycol-Cooled Condensing UnitsPiping Considerations Condenser Water RequirementsGlycol Systems Ton water/glycol-cooled condensing unitDPN000209 Ton water/glycol-cooled condensing unit dimensional data WATER/GLYCOL Temperature Gauge Pressure Psig KPa R407C RefrigerantTemperature Pressure Gauge Psig KPa Calculating SubcoolingExample Page Twor k Ne tPpor t Is t Care
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