Emerson 3000 installation manual Chilled Water Models

Page 61

Chilled Water Models

6.0CHILLED WATER MODELS

6.1Piping Considerations

Manual shutoff valves should be installed at the supply and return lines to each unit. This will provide for routine service and emergency isolation of the unit.

Consideration of the minimum water temperature to be supplied from the chiller will determine if the need exists to insulate supply and return lines. Insulation will prevent condensation on the supply and return lines.

To provide for the emergency of water leaks and the consequences of sub-floor flooding, floor drains should be provided with wet traps or a water detection system, such as a Liebert Liqui-tect®, that is installed near the base of the unit or below the elevated floor.

Figure 29 Chilled water general arrangement - Upflow (BU)

 

 

 

 

Air

 

 

 

 

Flow

 

 

 

Bleed

 

 

 

Valve

Chilled

 

 

 

 

Water

 

 

 

 

Supply

 

 

 

Chilled

 

 

 

 

Chilled

Valve

 

Water

 

Coil

Water

Actuator

 

 

Return

 

 

 

3-WAY VALVE

 

 

 

 

Shutoff

 

A

3-Way

 

Valves *

AB

 

 

 

Chilled

 

 

 

Water

 

 

B Valve

 

 

Flow

 

 

 

 

Switch

 

Air

 

 

(optional)

 

Flow

 

Hose

 

 

Bleed

 

Bibs *

 

 

 

 

 

Valve

 

 

 

 

 

Chilled

 

Valve

 

Water

2-Way

Actuator

 

Supply

 

 

 

Chilled

Chilled

 

 

Chilled

Water

 

 

Water

 

 

Water

Valve

 

 

Return

 

 

Coil

 

 

 

 

 

 

2-WAY VALVE

Shutoff

 

 

 

 

Valves *

 

 

 

 

 

 

 

FACTORY PIPING

 

Hose

 

 

FIELD PIPING

SL-11899

Bibs *

*Components are not supplied by Liebert but

Pg. 5

 

are recommended for proper circuit operation

 

 

and maintenance.

 

 

55

Liebert® Challenger 3000

Image 61
Contents Liebert Challenger 3000 with Liebert iCOM Page Table of Contents Split System Models Chilled Water ModelsR407C Refrigerant FiguresTables Important Safety Instructions Liebert Challenger Important Safety Instructions System Descriptions Prop Fan Air-Cooled Split SystemsCentrifugal Fan Air-Cooled Water-CooledEquipment Inspection Room PreparationLocation Considerations Equipment HandlingHandling With Skid Unit net weightRemoval of Skid Model Lb. kgUpflow BU cabinet dimensions Floor Cutout Dimensions Drain Line Piping ConsiderationsPiping connection size Chilled Water Unit Connection Sizes-in Piping connections for air-cooled units Downflow modelsPiping connections for air-cooled units Upflow models Installation Applicable to all Models Condensate Pump Line 1/2 OD CU used only Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Electrical Connections Facility Fluid and Piping MaintenanceHumidifier Supply Water-Optional Infrared Terminal Block For Customer Connectons Downflow Models with Liebert iCOM Upflow Models with Liebert iCOMBalancing the Air Distribution Plenum InstallationUnder-Floor Discharge Systems Ducted ApplicationsChecklist for Completed Installation Line Voltage Condenser LocationLow Voltage Air-cooled condenser statistics Common to all models. See below for key to a dimensionLiebert Lee-Tempheater 43-9/16 51-7/16Refrigerant Piping Equivalent lengths feet for various pipe fittings Recommended line sizes OD copper, inchesCondenser refrigerant per serial tag Variable Fan Speed Control Piping Fan Speed Control SystemsVariable Fan Speed Control Materials Supplied Variable Fan Speed Charging Fan speed suction pressure transducer settingsDPN000349 Rev DPN001726 Liebert Lee-Temp Piping Liebert Lee-Temp Leak Check and Evacuation ProcedureLiebert Lee-Temp Controlled Materials Supplied Liebert Lee-TempCharging Liebert Lee-Temp suction pressure transducer settings407C Factory Piping Optional Piping Field Piping DPN001725 Condenser Factory Piping Field Piping Factory Piping Water Regulating Valve AdjustmentMotorized Ball Valve-Digital Scroll Compressors Refrigerant control settings psi kPaManual Flushing ControlStartup Control MethodLocation Manual ControlDrycooler Location Drycooler InstallationPump and Drycooler General Guidelines Glycol PipingDry Bulb Wet Bulb Relative Dew Point Humidity Room dew point temperaturesFilling Instructions Volume in standard Type L copper pipingExpansion Tanks, Fluid Relief Valves and Other Devices Preparing the System for FillingEthylene glycol concentrations Glycol SolutionsFilling the System 43-3/16 43-9/16 110 5mm For expansion tank dimensions, see onSee Note 30-1/4 483mm 1097mmDrycooler data Mounting hole dimensional dataGlycol pump data Pump Pump Suction Pump Discharge Connection,Field Piping General arrangement-Glycol-cooled models with digital scroll Expansion Tank Field-Installed at Pressure Glycol Regulating Valve Testing Valve FunctionMotor Ball Valve-Digital Scroll Compressors Chilled Water Models WAY Valve Water/Glycol-Cooled Condensing Units Air-Cooled Condensing UnitsRefrigerant Loop R407C Charge Unit refrigerant chargeModel Lb kg Recommended refrigerant lines R407C sizes OD copper Line charges refrigerant per 100 ft m of Type L copper tubeLine coupling sizes Quick Connect Fittings Outdoor Air-Cooled Condensing Units Unit Dimensions See TablePFCZ42A-L PFCZ41A-L See Table Outdoor air-cooled condensing unit-top air discharge models36-1/4 38-1/2 Piping and electrical connections top air discharge152 Ton High Ambient Ton Quiet-Line Field-supplied unit disconnect switchModel Net Weight 60 Hz 50 Hz Lb kg MC40A MC39A Installing the Indoor Condensing UnitCentrifugal Air-Cooled Condensing Units Indoor centrifugal condensing unitAirflow CFM CMH DuctingPiping Connections DPN000207 Wire connections from evaporatorRev0 ModTon centrifugal air-cooled condensing unit dimensional data AIR Cooled Water Cooled Piping Considerations Water and Glycol-Cooled Condensing UnitsTon Connection Sizes Condenser Water RequirementsTon water/glycol-cooled condensing unit Glycol SystemsDPN000209 Ton water/glycol-cooled condensing unit dimensional data WATER/GLYCOL R407C Refrigerant Temperature Gauge Pressure Psig KPaCalculating Subcooling Temperature Pressure Gauge Psig KPaExample Page Ppor t Is t Ne tTwor k Care
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