Emerson 3000 installation manual Facility Fluid and Piping Maintenance, Electrical Connections

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Installation (Applicable to all Models)

2.5.2Humidifier Supply Water—Optional Infrared

1/4" supply line; maximum water pressure is 150 psi (1034kPa)

Size humidifier supply line for 1 gpm (3.8 l/m), with a minimum water pressure of 20 psi (138kPa)

Do not supply de-ionized water to the humidifier

2.6Facility Fluid and Piping Maintenance

Facility water and glycol quality remain a requirement throughout the life of the piping system. Fluid and piping system maintenance schedules must be established and performed. A local fluid maintenance program must be established that will evaluate fluid chemistry and apply necessary treatment. A periodic leak inspection of facility and unit fluid piping is recommended. Refer to 5.4 - Glycol Piping.

2.7Electrical Connections

Three-phase electrical service is required for all models in either 208, 230, 460, or 575 V, 60 Hz; or 200, 230, or 380/415 V, 50 Hz. Electrical service shall conform to national and local electrical codes. Refer to equipment nameplate regarding wire size and circuit protection requirements. Refer to electrical schematic when making connections.

A manual electrical disconnect switch should be installed within 5 feet (1.6 m) of the unit in accordance with codes, or a factory-supplied disconnect switch may be factory mounted within the unit accessible from the exterior.

! WARNING

Risk of electric shock. Can cause injury or death.

Potentially lethal voltages exist within this equipment during operation. Observe all cautions and warnings on unit and in this manual.

The Liebert iCOM® microprocessor does not isolate power from the unit, even in the “Unit Off” mode. The only way to ensure that there is NO voltage inside the unit is to install and open a remote disconnect switch and verify the absence of electrical power with a voltmeter. Refer to unit electrical schematic.

! WARNING

Risk of loose electrical wiring connections. Can cause overheating of wire, smoke and fire resulting in building and/or equipment damage, injury or death.

Use copper wire only and verify that all connections are tight.

NOTICE

Risk of improper scroll compressor phase sequencing. Could cause poor performance and compressor damage.

Three-phase power must be connected to the unit line voltage terminals in the proper sequence so that the scroll compressor rotates in the proper direction. Rotation in the wrong direction will result in poor performance and compressor damage. Use a phase sequence and motor rotation sensor to ensure that the three-phase power is correctly connected and the compressor is rotating properly.

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Liebert® Challenger 3000

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Contents Liebert Challenger 3000 with Liebert iCOM Page Table of Contents Split System Models Chilled Water ModelsR407C Refrigerant FiguresTables Important Safety Instructions Liebert Challenger Important Safety Instructions System Descriptions Prop Fan Air-Cooled Split SystemsCentrifugal Fan Air-Cooled Water-CooledEquipment Inspection Room PreparationLocation Considerations Equipment HandlingHandling With Skid Unit net weightRemoval of Skid Model Lb. kgUpflow BU cabinet dimensions Floor Cutout Dimensions Drain Line Piping ConsiderationsPiping connection size Chilled Water Unit Connection Sizes-in Piping connections for air-cooled units Downflow modelsPiping connections for air-cooled units Upflow models Installation Applicable to all Models Condensate Pump Line 1/2 OD CU used only Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Electrical Connections Facility Fluid and Piping MaintenanceHumidifier Supply Water-Optional Infrared Terminal Block For Customer Connectons Downflow Models with Liebert iCOM Upflow Models with Liebert iCOMBalancing the Air Distribution Plenum InstallationUnder-Floor Discharge Systems Ducted ApplicationsChecklist for Completed Installation Line Voltage Condenser LocationLow Voltage Air-cooled condenser statistics Common to all models. See below for key to a dimensionLiebert Lee-Tempheater 43-9/16 51-7/16Refrigerant Piping Equivalent lengths feet for various pipe fittings Recommended line sizes OD copper, inchesCondenser refrigerant per serial tag Variable Fan Speed Control Piping Fan Speed Control SystemsVariable Fan Speed Control Materials Supplied Variable Fan Speed Charging Fan speed suction pressure transducer settingsDPN000349 Rev DPN001726 Liebert Lee-Temp Piping Liebert Lee-Temp Leak Check and Evacuation ProcedureLiebert Lee-Temp Controlled Materials Supplied Liebert Lee-TempCharging Liebert Lee-Temp suction pressure transducer settings407C Factory Piping Optional Piping Field Piping DPN001725 Condenser Factory Piping Field Piping Factory Piping Water Regulating Valve AdjustmentMotorized Ball Valve-Digital Scroll Compressors Refrigerant control settings psi kPaManual Flushing ControlStartup Control MethodLocation Manual ControlDrycooler Location Drycooler InstallationPump and Drycooler General Guidelines Glycol PipingDry Bulb Wet Bulb Relative Dew Point Humidity Room dew point temperaturesFilling Instructions Volume in standard Type L copper pipingExpansion Tanks, Fluid Relief Valves and Other Devices Preparing the System for FillingEthylene glycol concentrations Glycol SolutionsFilling the System 43-3/16 43-9/16 110 5mm For expansion tank dimensions, see onSee Note 30-1/4 483mm 1097mmDrycooler data Mounting hole dimensional dataGlycol pump data Pump Pump Suction Pump Discharge Connection,Field Piping General arrangement-Glycol-cooled models with digital scroll Expansion Tank Field-Installed at Pressure Glycol Regulating Valve Testing Valve FunctionMotor Ball Valve-Digital Scroll Compressors Chilled Water Models WAY Valve Water/Glycol-Cooled Condensing Units Air-Cooled Condensing UnitsRefrigerant Loop R407C Charge Unit refrigerant chargeModel Lb kg Recommended refrigerant lines R407C sizes OD copper Line charges refrigerant per 100 ft m of Type L copper tubeLine coupling sizes Quick Connect Fittings Outdoor Air-Cooled Condensing Units Unit Dimensions See TablePFCZ42A-L PFCZ41A-L See Table Outdoor air-cooled condensing unit-top air discharge models36-1/4 38-1/2 Piping and electrical connections top air discharge152 Ton High Ambient Ton Quiet-Line Field-supplied unit disconnect switchModel Net Weight 60 Hz 50 Hz Lb kg MC40A MC39A Installing the Indoor Condensing UnitCentrifugal Air-Cooled Condensing Units Indoor centrifugal condensing unitAirflow CFM CMH DuctingPiping Connections DPN000207 Wire connections from evaporatorRev0 ModTon centrifugal air-cooled condensing unit dimensional data AIR Cooled Water Cooled Piping Considerations Water and Glycol-Cooled Condensing UnitsTon Connection Sizes Condenser Water RequirementsTon water/glycol-cooled condensing unit Glycol SystemsDPN000209 Ton water/glycol-cooled condensing unit dimensional data WATER/GLYCOL R407C Refrigerant Temperature Gauge Pressure Psig KPaCalculating Subcooling Temperature Pressure Gauge Psig KPaExample Page Ppor t Is t Ne tTwor k Care
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.