Emerson 3000 Glycol Regulating Valve, Motor Ball Valve-Digital Scroll Compressors

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Glycol/GLYCOOL-Cooled Models—Self-Contained Compressor

5.5.4Motor Ball Valve—Digital Scroll Compressors

Refer to 4.4 - Motorized Ball Valve—Digital Scroll Compressors for details on the motorized ball valve.

5.6Condenser

The condenser is designed to operate in conjunction with a drycooler. The maximum coolant pressure is 350 psig (2413 kPa).

5.7Glycol Regulating Valve

The glycol regulating valve automatically regulates the amount of coolant necessary to remove the heat from the refrigeration system, permitting more fluid to flow when load conditions are high and less fluid to flow when load conditions are low. The valve consists of a brass body, balance spring, valve seat, valve disc holders, capillary tube to discharge pressure, and adjusting screw.

5.7.1Standard Valve - 150psig (1034kPa) System for 3 & 5-Ton Units (Johnson Controls Valve) High Pressure Valve - 350psig (2413kPa) System for 5-Ton Units (Johnson Controls Valve)

For details, refer to 4.3.1 - Standard Valve - 150psig (1034kPa) System for 3 & 5-Ton Units (Johnson Controls Valve) High Pressure Valve - 350psig (2413kPa) System for 5-Ton Units (Johnson Controls Valve).

5.7.2High Pressure Valve - 350 psig (2413 kPa) System for 3-Ton Units (Metrex Valve)

For details, refer to 4.3.2 - High Pressure Valve - 350 psig (2413 kPa) System for 3-Ton Units (Metrex Valve).

5.7.3Testing Valve Function

When the refrigeration system has been Off for approximately 10-15 minutes, the coolant flow should stop.

Should the coolant continue to flow, the valve is either improperly adjusted (head pressure is too low) or the pressure sensing capillary is not connected properly to the condenser.

Table 20 Refrigerant control settings psi (kPa)

Low Pressure

Low Pressure

High Pressure

Cut Out

Cut In

Cut Out

 

 

 

20 (137.9)

65 (448.2)

400 (2758)

 

 

 

Liebert® Challenger 3000™

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Contents Liebert Challenger 3000 with Liebert iCOM Page Table of Contents Chilled Water Models Split System ModelsFigures R407C RefrigerantTables Important Safety Instructions Liebert Challenger Important Safety Instructions System Descriptions Split Systems Prop Fan Air-CooledCentrifugal Fan Air-Cooled Water-CooledRoom Preparation Equipment InspectionLocation Considerations Equipment HandlingUnit net weight Handling With SkidRemoval of Skid Model Lb. kgUpflow BU cabinet dimensions Floor Cutout Dimensions Piping Considerations Drain LinePiping connection size Piping connections for air-cooled units Downflow models Chilled Water Unit Connection Sizes-inPiping connections for air-cooled units Upflow models Installation Applicable to all Models Condensate Pump Line 1/2 OD CU used only Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Facility Fluid and Piping Maintenance Electrical ConnectionsHumidifier Supply Water-Optional Infrared Terminal Block For Customer Connectons Upflow Models with Liebert iCOM Downflow Models with Liebert iCOMPlenum Installation Balancing the Air DistributionUnder-Floor Discharge Systems Ducted ApplicationsChecklist for Completed Installation Condenser Location Line VoltageLow Voltage Common to all models. See below for key to a dimension Air-cooled condenser statisticsLiebert Lee-Tempheater 43-9/16 51-7/16Refrigerant Piping Recommended line sizes OD copper, inches Equivalent lengths feet for various pipe fittingsCondenser refrigerant per serial tag Fan Speed Control Systems Variable Fan Speed Control PipingVariable Fan Speed Control Materials Supplied Fan speed suction pressure transducer settings Variable Fan Speed ChargingDPN000349 Rev DPN001726 Liebert Lee-Temp Leak Check and Evacuation Procedure Liebert Lee-Temp PipingLiebert Lee-Temp Controlled Materials Supplied Liebert Lee-Temp suction pressure transducer settings Liebert Lee-TempCharging407C Factory Piping Optional Piping Field Piping DPN001725 Condenser Factory Piping Field Piping Factory Piping Adjustment Water Regulating ValveRefrigerant control settings psi kPa Motorized Ball Valve-Digital Scroll CompressorsManual Flushing ControlControl Method StartupLocation Manual ControlDrycooler Installation Drycooler LocationPump and Drycooler Glycol Piping General GuidelinesRoom dew point temperatures Dry Bulb Wet Bulb Relative Dew Point HumidityVolume in standard Type L copper piping Filling InstructionsExpansion Tanks, Fluid Relief Valves and Other Devices Preparing the System for FillingGlycol Solutions Ethylene glycol concentrationsFilling the System For expansion tank dimensions, see on 43-3/16 43-9/16 110 5mmSee Note 30-1/4 483mm 1097mmMounting hole dimensional data Drycooler dataGlycol pump data Pump Pump Suction Pump Discharge Connection,Field Piping General arrangement-Glycol-cooled models with digital scroll Expansion Tank Field-Installed at Pressure Testing Valve Function Glycol Regulating ValveMotor Ball Valve-Digital Scroll Compressors Chilled Water Models WAY Valve Air-Cooled Condensing Units Water/Glycol-Cooled Condensing UnitsRefrigerant Loop Unit refrigerant charge R407C ChargeModel Lb kg Line charges refrigerant per 100 ft m of Type L copper tube Recommended refrigerant lines R407C sizes OD copperLine coupling sizes Quick Connect Fittings Unit Dimensions See Table Outdoor Air-Cooled Condensing UnitsPFCZ42A-L PFCZ41A-L Outdoor air-cooled condensing unit-top air discharge models See TablePiping and electrical connections top air discharge 36-1/4 38-1/2152 Field-supplied unit disconnect switch Ton High Ambient Ton Quiet-LineInstalling the Indoor Condensing Unit Model Net Weight 60 Hz 50 Hz Lb kg MC40A MC39ACentrifugal Air-Cooled Condensing Units Indoor centrifugal condensing unitDucting Airflow CFM CMHPiping Connections Wire connections from evaporator DPN000207Rev0 ModTon centrifugal air-cooled condensing unit dimensional data AIR Cooled Water Cooled Water and Glycol-Cooled Condensing Units Piping ConsiderationsTon Connection Sizes Condenser Water RequirementsGlycol Systems Ton water/glycol-cooled condensing unitDPN000209 Ton water/glycol-cooled condensing unit dimensional data WATER/GLYCOL Temperature Gauge Pressure Psig KPa R407C RefrigerantTemperature Pressure Gauge Psig KPa Calculating SubcoolingExample Page Ne t Ppor t Is tTwor k Care
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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