Emerson 3000 installation manual Air-Cooled Condensing Units, Water/Glycol-Cooled Condensing Units

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Split System Models

7.0SPLIT SYSTEM MODELS

Three condensing unit styles are available: two air-cooled and one water/glycol-cooled condensing unit.

7.1Location Considerations

7.1.1Air-Cooled Condensing Units

To assure an adequate air supply, it is recommended that all condensing units be located in a clean air area, away from loose dirt and foreign matter that may clog the coil.

The outdoor condensing unit must not be located in the vicinity of steam, hot air, or fume exhausts or closer than 18" from a wall, obstruction, or adjacent unit.

The outdoor condensing unit should be located for maximum security and maintenance accessibility. Avoid ground-level sites with public access or areas that will contribute to heavy snow accumulations. Do not allow the discharge air to blow into another condensing unit.

The outdoor condensing unit must be located at the same level or above the indoor Liebert Challenger 3000 unit. It must NOT be located below the indoor unit.

A solid base, capable of supporting the weight of the condenser and at least 2" (51mm) higher than the surrounding grade and at least 2" (51mm) larger than the condensing unit base dimensions, should be installed at the pre-determined location. In snow areas, a base of sufficient height to clear snow accumulation must be installed.

The centrifugal fan air-cooled condensing unit may be located above the dropped ceiling or any remote indoor area. If noise is of concern, the condensing unit should be located away from personnel. Normal operating sound may be objectionable if the condensing unit is placed near quiet work areas.

To mount the unit in the ceiling, refer to 7.5.1 - Installing the Indoor Condensing Unit for hanging guidelines and to Figure 35 - Detail of ceiling hanging bracket for dimensional data.

7.1.2Water/Glycol-Cooled Condensing Units

The condensing unit may be located above the dropped ceiling or any remote indoor area. If noise is of concern, the condensing unit should be located away from personnel. Normal operating sound may be objectionable if the condensing unit is placed near quiet work areas. To mount the unit the in ceiling, refer to 7.5.1 - Installing the Indoor Condensing Unit.

7.2Electrical Connections

Refer to equipment nameplate regarding wire size and circuit protection requirements. Refer to electrical schematic when making connections. Make all wiring and electrical connections in accordance with local and national codes.

! WARNING

Risk of electric shock. Can cause injury or death.

Potentially lethal voltages exist within this equipment during operation. Observe all cautions and warnings on unit and in this manual.

The Liebert iCOM® microprocessor does not isolate power from the unit, even in the “Unit Off” mode. The only way to ensure that there is NO voltage inside the unit is to install and open a remote disconnect switch. Refer to unit electrical schematic.

Use voltmeter to make sure power is turned Off before making any electrical connections.

! WARNING

Risk of loose electrical wiring connections. Can cause overheating of wire, smoke and fire resulting in building and/or equipment damage, injury or death.

Use copper wire only and verify that all connections are tight.

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Liebert® Challenger 3000

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Contents Liebert Challenger 3000 with Liebert iCOM Page Table of Contents Split System Models Chilled Water ModelsR407C Refrigerant FiguresTables Important Safety Instructions Liebert Challenger Important Safety Instructions System Descriptions Water-Cooled Split SystemsProp Fan Air-Cooled Centrifugal Fan Air-CooledEquipment Handling Room PreparationEquipment Inspection Location ConsiderationsModel Lb. kg Unit net weightHandling With Skid Removal of SkidUpflow BU cabinet dimensions Floor Cutout Dimensions Piping Considerations Drain LinePiping connection size Chilled Water Unit Connection Sizes-in Piping connections for air-cooled units Downflow modelsPiping connections for air-cooled units Upflow models Installation Applicable to all Models Condensate Pump Line 1/2 OD CU used only Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Facility Fluid and Piping Maintenance Electrical ConnectionsHumidifier Supply Water-Optional Infrared Terminal Block For Customer Connectons Downflow Models with Liebert iCOM Upflow Models with Liebert iCOMDucted Applications Plenum InstallationBalancing the Air Distribution Under-Floor Discharge SystemsChecklist for Completed Installation Condenser Location Line VoltageLow Voltage 43-9/16 51-7/16 Common to all models. See below for key to a dimensionAir-cooled condenser statistics Liebert Lee-TempheaterRefrigerant Piping Recommended line sizes OD copper, inches Equivalent lengths feet for various pipe fittingsCondenser refrigerant per serial tag Fan Speed Control Systems Variable Fan Speed Control PipingVariable Fan Speed Control Materials Supplied Variable Fan Speed Charging Fan speed suction pressure transducer settingsDPN000349 Rev DPN001726 Liebert Lee-Temp Leak Check and Evacuation Procedure Liebert Lee-Temp PipingLiebert Lee-Temp Controlled Materials Supplied Liebert Lee-Temp suction pressure transducer settings Liebert Lee-TempCharging407C Factory Piping Optional Piping Field Piping DPN001725 Condenser Factory Piping Field Piping Factory Piping Water Regulating Valve AdjustmentControl Refrigerant control settings psi kPaMotorized Ball Valve-Digital Scroll Compressors Manual FlushingManual Control Control MethodStartup LocationDrycooler Installation Drycooler LocationPump and Drycooler General Guidelines Glycol PipingDry Bulb Wet Bulb Relative Dew Point Humidity Room dew point temperaturesPreparing the System for Filling Volume in standard Type L copper pipingFilling Instructions Expansion Tanks, Fluid Relief Valves and Other DevicesEthylene glycol concentrations Glycol SolutionsFilling the System 483mm 1097mm For expansion tank dimensions, see on43-3/16 43-9/16 110 5mm See Note 30-1/4Pump Pump Suction Pump Discharge Connection, Mounting hole dimensional dataDrycooler data Glycol pump dataField Piping General arrangement-Glycol-cooled models with digital scroll Expansion Tank Field-Installed at Pressure Testing Valve Function Glycol Regulating Valve Motor Ball Valve-Digital Scroll Compressors Chilled Water Models WAY Valve Water/Glycol-Cooled Condensing Units Air-Cooled Condensing UnitsRefrigerant Loop Unit refrigerant charge R407C ChargeModel Lb kg Line charges refrigerant per 100 ft m of Type L copper tube Recommended refrigerant lines R407C sizes OD copperLine coupling sizes Quick Connect Fittings Outdoor Air-Cooled Condensing Units Unit Dimensions See TablePFCZ42A-L PFCZ41A-L See Table Outdoor air-cooled condensing unit-top air discharge modelsPiping and electrical connections top air discharge 36-1/4 38-1/2152 Ton High Ambient Ton Quiet-Line Field-supplied unit disconnect switchIndoor centrifugal condensing unit Installing the Indoor Condensing UnitModel Net Weight 60 Hz 50 Hz Lb kg MC40A MC39A Centrifugal Air-Cooled Condensing UnitsAirflow CFM CMH DuctingPiping Connections Mod Wire connections from evaporatorDPN000207 Rev0Ton centrifugal air-cooled condensing unit dimensional data AIR Cooled Water Cooled Condenser Water Requirements Water and Glycol-Cooled Condensing UnitsPiping Considerations Ton Connection SizesTon water/glycol-cooled condensing unit Glycol SystemsDPN000209 Ton water/glycol-cooled condensing unit dimensional data WATER/GLYCOL R407C Refrigerant Temperature Gauge Pressure Psig KPaTemperature Pressure Gauge Psig KPa Calculating SubcoolingExample Page Care Ne tPpor t Is t Twor k
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