Emerson 3000 installation manual Water Cooled

Page 79

Split System Models

Figure 40 Split systems general arrangement

 

 

 

 

 

 

Hot-Gas

 

 

High-Pressure

 

Condenser

 

 

 

 

 

 

 

Bypass Solenoid

 

 

 

 

 

 

 

 

 

Valve

 

 

Switch

 

 

Coil

 

 

 

 

 

 

Scroll

 

 

 

 

 

 

 

 

 

 

 

 

 

Compressor

 

 

 

 

 

1/2" (12.7mm) NPT

 

 

 

 

Liquid Injection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressure Relief Valve

 

 

 

 

Valve Bulb

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Suction Line

 

 

 

 

 

Check

 

 

 

AIR COOLED

 

 

Male Quick

 

 

 

 

 

 

Sight

 

 

 

Connect

 

 

 

 

 

Valve

 

Glass

 

 

Suction Line Coupling*

 

 

 

 

 

 

 

 

 

 

Service

Female Quick

 

 

 

Head-Pressure

 

 

Lee-Temp

 

Connect

 

 

 

 

 

 

Access

 

 

 

Control with

 

 

Receiver

 

Coupling*

 

 

 

 

 

 

Ports

 

 

 

Integral Check

 

Pressure

 

 

 

 

 

 

 

 

 

 

External

 

 

 

Liquid

 

 

Hot-Gas

Valve

 

Balancing

Tube in

Sensing

 

 

 

 

 

 

 

 

Valve

 

Tube

Equalizer

 

 

 

 

Bypass Control

Receiver Heater

 

Bulb

 

 

Injection

 

 

 

 

Condenser

 

 

 

Liquid Line

 

Valve

 

 

 

 

 

 

 

 

Valve

 

 

 

Pressure Limiting

 

 

 

 

Filter

 

 

Male Quick

Liquid Line

 

 

Switch

 

 

 

 

 

Dryer

 

 

Connect

 

 

 

 

 

 

 

 

Liquid Line

Coupling*

Solenoid Valve

 

High-Pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

Female Quick

 

 

 

 

 

Switch

 

 

 

 

 

 

 

Connect

 

 

 

 

 

 

 

 

 

 

 

Expansion

Coupling*

Scroll

 

 

 

 

 

 

 

 

Valve

 

 

 

Compressor

 

 

Hot-Gas

 

 

 

 

 

 

 

 

Liquid Injection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bypass

 

 

 

 

 

 

 

 

Valve Bulb

 

 

 

 

 

 

 

 

Evaporator

 

 

 

 

 

 

Solenoid

 

Water/Glycol

 

 

 

 

 

 

 

 

 

 

 

Coil

 

 

 

 

 

 

 

 

 

Valve

 

Return

 

 

 

 

 

 

 

 

 

 

 

 

 

Line

Water/Glycol

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WATER COOLED

Suction Line

 

 

 

 

 

 

 

Supply Line

 

Male Quick

 

 

 

 

Fluid Return

 

 

 

GLYCOL COOLED

Connect

 

 

 

 

 

 

 

Coupling*

 

 

 

 

from Unit

 

 

 

 

Service

 

Suction Line

 

 

 

 

 

 

 

 

 

 

 

Access

 

Female Quick

 

 

 

 

Shutoff

 

 

 

 

 

Ports

 

Connect

 

 

 

 

Valves *

Fluid Supply

 

 

 

 

 

Coupling*

 

 

Hot-Gas

 

 

 

 

 

External

 

 

 

 

 

 

 

 

 

to Unit

 

 

 

Sensing

 

 

Liquid

 

 

Bypass Control

 

 

 

 

 

Equalizer

 

 

 

 

 

 

 

 

Tube in

 

Bulb

 

 

Injection

Liquid Line

Valve

 

 

 

 

2-Way Water

 

 

 

 

Valve

 

 

 

 

 

Tube

 

Filter

 

 

 

Male Quick

 

 

 

 

 

Regulating Valve

Condenser

 

Dryer

 

Liquid Line

Connect

 

 

 

 

 

 

 

 

 

 

 

 

 

Female Quick Coupling*

 

 

 

Hose Bibs *

 

 

 

 

 

 

 

Connect

 

 

 

 

 

 

 

 

 

 

 

Expansion

 

Coupling*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

Evaporator

 

 

 

FACTORY PIPING

 

 

 

 

 

 

 

Coil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPTIONAL PIPING

 

 

 

 

 

 

 

*Components are not supplied by Liebert but are recommended for proper circuit operation maintenance.

Fluid

Return from Unit

SL-11900 Pg. 5

Fluid Supply

3-Way Water

to Unit

Regulating Valve (optional)

73

Liebert® Challenger 3000

Image 79
Contents Liebert Challenger 3000 with Liebert iCOM Page Table of Contents Split System Models Chilled Water ModelsR407C Refrigerant FiguresTables Important Safety Instructions Liebert Challenger Important Safety Instructions System Descriptions Water-Cooled Split SystemsProp Fan Air-Cooled Centrifugal Fan Air-CooledEquipment Handling Room PreparationEquipment Inspection Location ConsiderationsModel Lb. kg Unit net weightHandling With Skid Removal of SkidUpflow BU cabinet dimensions Floor Cutout Dimensions Drain Line Piping ConsiderationsPiping connection size Chilled Water Unit Connection Sizes-in Piping connections for air-cooled units Downflow modelsPiping connections for air-cooled units Upflow models Installation Applicable to all Models Condensate Pump Line 1/2 OD CU used only Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Electrical Connections Facility Fluid and Piping MaintenanceHumidifier Supply Water-Optional Infrared Terminal Block For Customer Connectons Downflow Models with Liebert iCOM Upflow Models with Liebert iCOMDucted Applications Plenum InstallationBalancing the Air Distribution Under-Floor Discharge SystemsChecklist for Completed Installation Line Voltage Condenser LocationLow Voltage 43-9/16 51-7/16 Common to all models. See below for key to a dimensionAir-cooled condenser statistics Liebert Lee-TempheaterRefrigerant Piping Equivalent lengths feet for various pipe fittings Recommended line sizes OD copper, inchesCondenser refrigerant per serial tag Variable Fan Speed Control Piping Fan Speed Control SystemsVariable Fan Speed Control Materials Supplied Variable Fan Speed Charging Fan speed suction pressure transducer settingsDPN000349 Rev DPN001726 Liebert Lee-Temp Piping Liebert Lee-Temp Leak Check and Evacuation ProcedureLiebert Lee-Temp Controlled Materials Supplied Liebert Lee-TempCharging Liebert Lee-Temp suction pressure transducer settings407C Factory Piping Optional Piping Field Piping DPN001725 Condenser Factory Piping Field Piping Factory Piping Water Regulating Valve AdjustmentControl Refrigerant control settings psi kPaMotorized Ball Valve-Digital Scroll Compressors Manual FlushingManual Control Control MethodStartup LocationDrycooler Location Drycooler InstallationPump and Drycooler General Guidelines Glycol PipingDry Bulb Wet Bulb Relative Dew Point Humidity Room dew point temperaturesPreparing the System for Filling Volume in standard Type L copper pipingFilling Instructions Expansion Tanks, Fluid Relief Valves and Other DevicesEthylene glycol concentrations Glycol SolutionsFilling the System 483mm 1097mm For expansion tank dimensions, see on43-3/16 43-9/16 110 5mm See Note 30-1/4Pump Pump Suction Pump Discharge Connection, Mounting hole dimensional dataDrycooler data Glycol pump dataField Piping General arrangement-Glycol-cooled models with digital scroll Expansion Tank Field-Installed at Pressure Glycol Regulating Valve Testing Valve FunctionMotor Ball Valve-Digital Scroll Compressors Chilled Water Models WAY Valve Water/Glycol-Cooled Condensing Units Air-Cooled Condensing UnitsRefrigerant Loop R407C Charge Unit refrigerant chargeModel Lb kg Recommended refrigerant lines R407C sizes OD copper Line charges refrigerant per 100 ft m of Type L copper tubeLine coupling sizes Quick Connect Fittings Outdoor Air-Cooled Condensing Units Unit Dimensions See TablePFCZ42A-L PFCZ41A-L See Table Outdoor air-cooled condensing unit-top air discharge models36-1/4 38-1/2 Piping and electrical connections top air discharge152 Ton High Ambient Ton Quiet-Line Field-supplied unit disconnect switchIndoor centrifugal condensing unit Installing the Indoor Condensing UnitModel Net Weight 60 Hz 50 Hz Lb kg MC40A MC39A Centrifugal Air-Cooled Condensing UnitsAirflow CFM CMH DuctingPiping Connections Mod Wire connections from evaporator DPN000207 Rev0Ton centrifugal air-cooled condensing unit dimensional data AIR Cooled Water Cooled Condenser Water Requirements Water and Glycol-Cooled Condensing UnitsPiping Considerations Ton Connection SizesTon water/glycol-cooled condensing unit Glycol SystemsDPN000209 Ton water/glycol-cooled condensing unit dimensional data WATER/GLYCOL R407C Refrigerant Temperature Gauge Pressure Psig KPaCalculating Subcooling Temperature Pressure Gauge Psig KPaExample Page Care Ne tPpor t Is t Twor k
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