RIDGID TS3660 manual Operation

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OPERATION

WARNING:

Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

WARNING:

Always wear safety goggles or safety glasses with side shields when operating power tools. Failure to do so could result in objects being thrown into your eyes resulting in possible seri- ous injury.

WARNING:

Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury.

APPLICATIONS

You may use this tool for the purposes listed below:

Straight line cutting operations such as cross cutting, ripping, mitering, beveling, and compound cutting

Dado or molding cuts with optional accessories

Cabinet making and woodworking

NOTE: This table saw is designed to cut wood and wood composition products only.

BASIC OPERATION OF THE TABLE SAW

A table saw can be used for straight-line cutting opera- tions such as cross cutting, ripping, mitering, beveling, and compound cutting. It can make dado or molding cuts with optional accessories.

The 3-prong plug must be plugged into a matching outlet that is properly installed and grounded according to all local codes and ordinances. Improper connection of the equip- ment can result in electric shock. Check with an electrician or service personnel if you are unsure about proper grounding. Do not modify the plug; if it will not fit the outlet, have the correct outlet installed by a qualified electrician. Refer to the Electrical page of this manual.

NOTE: This table saw is designed to cut wood and wood composition products only. Do not use to cut other materials.

CAUSES OF KICKBACK

Kickback can occur when the blade stalls or binds, kicking the workpiece back toward you with great force and speed. If your hands are near the saw blade, they may be jerked loose from the workpiece and may contact the blade. Obviously, kickback can cause serious injury, and it is well worth using precautions to avoid the risks.

Kickback can be caused by any action that pinches the blade in the wood, such as the following:

Making a cut with incorrect blade depth

Sawing into knots or nails in the workpiece

Twisting the wood while making a cut

Failing to support work

Forcing a cut

Cutting warped or wet lumber

Using the wrong blade for the type of cut

Not following correct operating procedures

Misusing the saw

Failing to use the anti-kickback pawls

Cutting with a dull, gummed-up, or improperly set blade

AVOIDING KICKBACK

Always use the correct blade depth setting. The top of the blade teeth should clear the workpiece by 1/8 in. to 1/4 in.

Inspect the work for knots or nails before beginning a cut. Knock out any loose knots with a hammer. Never saw into a loose knot or nail.

Always use the rip fence when rip cutting and the miter gauge when cross cutting. This helps prevent twisting the wood in the cut.

Always use clean, sharp, and properly set blades. Never make cuts with dull blades.

To avoid pinching the blade, support the work properly before beginning a cut.

When making a cut, use steady, even pressure. Never force cuts.

Do not cut wet or warped lumber.

Always hold your workpiece firmly with both hands or with push sticks. Keep your body in a balanced position to be ready to resist kickback should it occur. Never stand directly in line with the blade.

Use the right type of blade for the cut being made.

CUTTING AIDS

See Figure 40.

Push sticks are devices used for safely pushing a workpiece through the blade instead of using your hands. They can be made in various sizes and shapes from scrap wood to use in a specific project. The stick must be narrower than the workpiece, with a 90° notch in one end and shaping for a grip on the other end.

A push block has a handle fastened by recessed screws from the underside. Be sure the screw is recessed. Use it on non-through cuts.

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Contents OPERATOR’S Manual Introduction Table of ContentsRead ALL Instructions General Safety Rules Before Making a CUT, be Sure ALL ADJUST- Ments are Secure Specific Safety Rules Blade Coasts After Being Turned OFF  Never Operate the SAW on the FloorSpecific Safety Rules Symbol Name DESIGNATION/EXPLANATION SymbolsAuthorized Service Center for repair. When servic ServiceElectrical Speed and WiringExtension Cords Electrical ConnectionSee Figures 2 Changing Motor VoltageSee Figure Junction BOX Manual Reset ButtonMotor Thermal Overload Protector Glossary of Terms Product Specifications FeaturesRIP Fence Bevel ScaleOverview Know Your Table SAWSquare Framing Square Tools NeededHEX Keys 4 2.5 mm, 1/8 in., 5/32 in., 3/16 Key Description Qty Loose PartsLoose Parts List Mounting Holes AssemblyUnpacking To Assemble LEG Stand and Storage Brackets Screw With Washer To Install Extension TablesTo Mount the Table SAW to the LEG Stand To Install the HERC-U-LIFT Mobile Base to the LEG Stand To Install Height Adjusting HAND- Wheel To Install Bevel Adjusting HAND- WheelLock Blade Tube Height Lock Knob Adjusting Handwheel To assemble the Herc-U-Lift to the leg standTo Install Front and Back Rails To Store AccessoriesTool Storage Square Head Bolt Square Head BoltFront Rail Rear Shims To Adjust Front and Back RailsSee Figures 23 To Check the Throat Plate To Install RIP FenceSET Screws RIP Fence in Locked Position Unlocked Position See Figures 27To Align Blade Guard Assembly to the Blade To Install Spacer BARTo Install Blade Guard Assembly To Install the Belt Guard To Mount Motor AssemblyTo Install Belt Motor AssemblyTo Secure the Electrical Cords To Install Switch AssemblyTo Install END Caps To Adjust Blade Angle To Adjust Blade DepthOperation Featherboard HOW to Make a FeatherboardPush Sticks Push Blocks See Figures 41Cross CUT Types of CutsCutting Tips Unlock Pedal Metal Platform To USE the IND-I-CUT FeatureTo USE the HERC-U-LIFT Mobile Base to Move the Table SAW MICRO-ADJUST Wheel Dust Chute To USE the MICRO-ADJUST Feature on the RIP FenceTo USE the SAW Dust Chute See Figures 46See Figures 49 Switch KEY Removed Switch onTo Make a Cross CUT To Make a Miter CUT To Make a RIP CUTTo Make a Bevel RIP CUT To Make a Bevel Cross CUTViewed from the FRONT, below the Table SAW To TightenScale RIP Fence To Make a Compound Bevel Miter CUTBevel RIP CUT Blade Angled To Make a Large Panel CUT NON-THROUGH CUT To Make a NON-THROUGH CUTDado CUT To Make a Dado CUTTo Install Zero Clearance Throat Plate AdjustmentsTo REMOVE/REPLACE the Throat Plate Removing Throat Plate Zero ClearanceBlade Wrench Washer NUT Framing Square To Replace the SAW BladeSee Figures 62 See Figures 64 Heeling Paralleling the Blade to the Miter Gauge GrooveTrunnion Bolt Trunnion Bolt LeverScrews Bevel Lock Lever Blade AT 90˚ Position To SET the Bevel Indicator and Bevel Stops AT 0˚ and 45˚See Figures 67 To Adjust the Miter Gauge To Adjust the Bevel Adjusting HAND- WheelSee Figures 74 To Align and Adjust the RIP FenceLocking Lever HEX Head Screws Adjusting NUT Back Rail PAN Head Screw To Adjust the RIP Fence IndicatorAccessories MaintenanceGeneral Maintenance LubricationProblem Cause TroubleshootingSolution DAY Satisfaction Guarantee Policy WarrantyWhat is Covered Under the 3 Year Limited Service Warranty HOW to Obtain Service What is not CoveredModel No TS3660 Serial No Customer Service Information