RIDGID TS3660 manual Specific Safety Rules

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SPECIFIC SAFETY RULES

NEVER perform any operation “freehand” which means using only your hands to support or guide the workpiece. Always use either the rip fence or miter fence to position and guide the work.

NEVER stand or have any part of your body in line with the path of the saw blade.

NEVER reach behind, over, or within three inches of the blade or cutter with either hand for any reason.

ALWAYS REMOVE THE RIP FENCE from the saw when cross cutting.

DO NOT USE THE MITER GAUGE AND RIP FENCE during the same operation.

NEVER use rip fence as cutoff gauge when cross cutting.

NEVER attempt to free a stalled saw blade without first turning the saw OFF and disconnecting the saw from the power source.

PROVIDE ADEQUATE SUPPORT to the rear and sides of the saw table for wide or long work pieces. Use a sturdy “outrigger” support if a table extension more than 24 inches long is attached to the saw.

AVOID KICKBACKS (work thrown back toward you) by:

a)Keeping blade sharp.

b)Keeping rip fence parallel to the saw blade.

c)Keeping spreader, anti-kickback pawls, and blade guard in place and operating.

d)Not releasing the work before it is pushed all the way past the saw blade using a push stick.

e)Not ripping work that is twisted or warped or does not have a straight edge to guide along the fence.

IF THE POWER SUPPLY CORD IS DAMAGED, it must be replaced only by the manufacturer or by an authorized service center to avoid risk.

AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand to move into the cutting tool.

USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instruc- tions for safe use of accessories are included with the accessory.

MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using the table saw.

ALWAYS TURN OFF SAW before disconnecting it, to avoid accidental starting when reconnecting to power supply.

THIS TOOL should have the following markings:

a)Wear eye protection.

b)Use saw blade guard and spreader/riving knife for every operation for which it can be used, including all through sawing.

c)Keep hands out of the line of saw blade.

d)Use a push stick when required.

e)Pay particular attention to instructions on reducing risk of kickback.

f)Do not perform any operation freehand.

g)Never reach around or over the saw blade.

SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan someone this tool, loan them these instructions also.

WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi- cals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

lead from lead-based paints,

crystalline silica from bricks and cement and other masonry products, and

arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your ex- posure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

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Contents OPERATOR’S Manual Introduction Table of ContentsRead ALL Instructions General Safety Rules Before Making a CUT, be Sure ALL ADJUST- Ments are Secure Specific Safety Rules Blade Coasts After Being Turned OFF  Never Operate the SAW on the FloorSpecific Safety Rules Symbol Name DESIGNATION/EXPLANATION SymbolsAuthorized Service Center for repair. When servic ServiceElectrical Speed and WiringExtension Cords Electrical ConnectionSee Figures 2 Changing Motor VoltageSee Figure Junction BOX Manual Reset ButtonMotor Thermal Overload Protector Glossary of Terms Product Specifications FeaturesRIP Fence Bevel ScaleOverview Know Your Table SAWSquare Framing Square Tools NeededHEX Keys 4 2.5 mm, 1/8 in., 5/32 in., 3/16 Key Description Qty Loose PartsLoose Parts List Mounting Holes AssemblyUnpacking To Assemble LEG Stand and Storage Brackets Screw With Washer To Install Extension TablesTo Mount the Table SAW to the LEG Stand To Install the HERC-U-LIFT Mobile Base to the LEG Stand To Install Height Adjusting HAND- Wheel To Install Bevel Adjusting HAND- WheelLock Blade Tube Height Lock Knob Adjusting Handwheel To assemble the Herc-U-Lift to the leg standTo Install Front and Back Rails To Store AccessoriesTool Storage Square Head Bolt Square Head BoltFront Rail Rear Shims To Adjust Front and Back RailsSee Figures 23 To Check the Throat Plate To Install RIP FenceSET Screws RIP Fence in Locked Position Unlocked Position See Figures 27To Align Blade Guard Assembly to the Blade To Install Spacer BARTo Install Blade Guard Assembly To Install the Belt Guard To Mount Motor AssemblyTo Install Belt Motor AssemblyTo Secure the Electrical Cords To Install Switch AssemblyTo Install END Caps To Adjust Blade Angle To Adjust Blade DepthOperation Featherboard HOW to Make a FeatherboardPush Sticks Push Blocks See Figures 41Cross CUT Types of CutsCutting Tips Unlock Pedal Metal Platform To USE the IND-I-CUT FeatureTo USE the HERC-U-LIFT Mobile Base to Move the Table SAW MICRO-ADJUST Wheel Dust Chute To USE the MICRO-ADJUST Feature on the RIP FenceTo USE the SAW Dust Chute See Figures 46See Figures 49 Switch KEY Removed Switch onTo Make a Cross CUT To Make a Miter CUT To Make a RIP CUTTo Make a Bevel RIP CUT To Make a Bevel Cross CUTViewed from the FRONT, below the Table SAW To TightenScale RIP Fence To Make a Compound Bevel Miter CUTBevel RIP CUT Blade Angled To Make a Large Panel CUT NON-THROUGH CUT To Make a NON-THROUGH CUTDado CUT To Make a Dado CUTTo Install Zero Clearance Throat Plate AdjustmentsTo REMOVE/REPLACE the Throat Plate Removing Throat Plate Zero ClearanceBlade Wrench Washer NUT Framing Square To Replace the SAW BladeSee Figures 62 See Figures 64 Heeling Paralleling the Blade to the Miter Gauge GrooveTrunnion Bolt Trunnion Bolt LeverScrews Bevel Lock Lever Blade AT 90˚ Position To SET the Bevel Indicator and Bevel Stops AT 0˚ and 45˚See Figures 67 To Adjust the Miter Gauge To Adjust the Bevel Adjusting HAND- WheelSee Figures 74 To Align and Adjust the RIP FenceLocking Lever HEX Head Screws Adjusting NUT Back Rail PAN Head Screw To Adjust the RIP Fence IndicatorAccessories MaintenanceGeneral Maintenance LubricationProblem Cause TroubleshootingSolution DAY Satisfaction Guarantee Policy WarrantyWhat is Covered Under the 3 Year Limited Service Warranty HOW to Obtain Service What is not CoveredModel No TS3660 Serial No Customer Service Information