RIDGID TS3660 manual General Safety Rules, Read ALL Instructions

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GENERAL SAFETY RULES

WARNING:

Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

READ ALL INSTRUCTIONS

KNOW YOUR POWER TOOL. Read the operator’s manual carefully. Learn the saw’s applications and limitations as well as the specific potential hazards related to this tool.

GUARD AGAINST ELECTRICAL SHOCK BY PREVENT- ING BODY CONTACT WITH GROUNDED SURFACES. For example, pipes, radiators, ranges, refrigerator enclo- sures.

KEEP GUARDS IN PLACE and in good working order.

REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

KEEP WORK AREA CLEAN.Cluttered areas and benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation.

DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp or wet locations or expose to rain. Keep the work area well lit.

KEEP CHILDREN AND VISITORS AWAY. All visi- tors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating.

MAKE WORKSHOP CHILDPROOF with padlocks and master switches, or by removing starter keys.

DON’T FORCE TOOL. It will do the job better and safer at the feed rate for which it was designed.

USE RIGHT TOOL. Don’t force the tool or attachment to do a job it was not designed for. Don’t use it for a purpose not intended.

USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage result- ing in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Also wear protective hair covering to contain long hair.

ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impact- resistant lenses, they are NOT safety glasses.

SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.

DON’T OVERREACH. Keep proper footing and balance at all times.

MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instruc- tions for lubricating and changing accessories.

DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected.

AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tool.

USE RECOMMENDED ACCESSORIES. Consult the operator’s manual for recommended accessories. The use of improper accessories may risk injury.

NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.

USE THE RIGHT DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of blade or cutter only.

NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave tool until it comes to a complete stop.

PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty.

PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.

DO NOT ABUSE CORD. Never yank cord to disconnect from receptacle. Keep cord away from heat, oil, and sharp edges.

USE OUTDOOR EXTENSION CORDS. When tool is used outdoors, use only extension cords with approved ground connection that are intended for use outdoors and so marked.

ALWAYS KEEP THE BLADE GUARD AND SPREADER (SPLITTER) IN PLACE and in working order.

KEEP BLADES CLEAN, SHARP, AND WITH SUFFICIENT SET. Sharp blades minimize stalling and kickback.

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Contents OPERATOR’S Manual Introduction Table of ContentsRead ALL Instructions General Safety Rules Never Operate the SAW on the Floor Specific Safety Rules Before Making a CUT, be Sure ALL ADJUST- Ments are Secure  Blade Coasts After Being Turned OFFSpecific Safety Rules Symbol Name DESIGNATION/EXPLANATION SymbolsAuthorized Service Center for repair. When servic ServiceElectrical Connection Speed and WiringElectrical Extension CordsSee Figures 2 Changing Motor VoltageJunction BOX Manual Reset Button Motor Thermal Overload ProtectorSee Figure Glossary of Terms Bevel Scale FeaturesProduct Specifications RIP FenceOverview Know Your Table SAWTools Needed HEX Keys 4 2.5 mm, 1/8 in., 5/32 in., 3/16Square Framing Square Key Description Qty Loose PartsLoose Parts List Assembly UnpackingMounting Holes To Assemble LEG Stand and Storage Brackets To Install Extension Tables To Mount the Table SAW to the LEG StandScrew With Washer To Install the HERC-U-LIFT Mobile Base to the LEG Stand To assemble the Herc-U-Lift to the leg stand To Install Bevel Adjusting HAND- WheelTo Install Height Adjusting HAND- Wheel Lock Blade Tube Height Lock Knob Adjusting HandwheelSquare Head Bolt To Store AccessoriesTo Install Front and Back Rails Tool Storage Square Head BoltTo Adjust Front and Back Rails See Figures 23Front Rail Rear Shims See Figures 27 To Install RIP FenceTo Check the Throat Plate SET Screws RIP Fence in Locked Position Unlocked PositionTo Install Spacer BAR To Install Blade Guard AssemblyTo Align Blade Guard Assembly to the Blade Motor Assembly To Mount Motor AssemblyTo Install the Belt Guard To Install BeltTo Install Switch Assembly To Install END CapsTo Secure the Electrical Cords To Adjust Blade Angle To Adjust Blade DepthOperation See Figures 41 HOW to Make a FeatherboardFeatherboard Push Sticks Push BlocksTypes of Cuts Cutting TipsCross CUT To USE the IND-I-CUT Feature To USE the HERC-U-LIFT Mobile Base to Move the Table SAWUnlock Pedal Metal Platform See Figures 46 To USE the MICRO-ADJUST Feature on the RIP FenceMICRO-ADJUST Wheel Dust Chute To USE the SAW Dust ChuteSwitch KEY Removed Switch on To Make a Cross CUTSee Figures 49 To Make a Miter CUT To Make a RIP CUTTo Tighten To Make a Bevel Cross CUTTo Make a Bevel RIP CUT Viewed from the FRONT, below the Table SAWTo Make a Compound Bevel Miter CUT Bevel RIP CUT Blade AngledScale RIP Fence To Make a Large Panel CUT NON-THROUGH CUT To Make a NON-THROUGH CUTDado CUT To Make a Dado CUTRemoving Throat Plate Zero Clearance AdjustmentsTo Install Zero Clearance Throat Plate To REMOVE/REPLACE the Throat PlateTo Replace the SAW Blade See Figures 62Blade Wrench Washer NUT Framing Square Trunnion Bolt Lever Heeling Paralleling the Blade to the Miter Gauge GrooveSee Figures 64 Trunnion BoltTo SET the Bevel Indicator and Bevel Stops AT 0˚ and 45˚ See Figures 67Screws Bevel Lock Lever Blade AT 90˚ Position To Adjust the Miter Gauge To Adjust the Bevel Adjusting HAND- WheelTo Align and Adjust the RIP Fence Locking Lever HEX Head Screws Adjusting NUT Back RailSee Figures 74 PAN Head Screw To Adjust the RIP Fence IndicatorLubrication MaintenanceAccessories General MaintenanceProblem Cause TroubleshootingSolution HOW to Obtain Service What is not Covered WarrantyDAY Satisfaction Guarantee Policy What is Covered Under the 3 Year Limited Service WarrantyModel No TS3660 Serial No Customer Service Information