Sterling 882.01749.00 manual DT Pellet & Regrind Discs, DP Powder Discs, Additive Sample weighing

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“DT” Pellet & Regrind Discs

Disc	Disc	Calibration	No. of	“DP” Powder Discs
Thickness	Disc	Number	Pockets	“DP” Powder Discs
Thickness		Number	Pockets
						Calibration	Disc
	DT 30-101820	32.00	20		Disc	Calibration	Disc
	DT 30-101820	32.00	20			Number	Thickness

10 mm	DT 30-102025
	DT 30-102025

	(“Sure-shot” - 20		20 Oval		DP 30-		5mm
	(“Sure-shot” - 20		20 Oval		DP 30-
	oval holes)	38.00			050940	17.00
	oval holes)	38.00			050940	17.00

20mm	DT 30-203012	100.00	12		DP 30-	8.00	2.5mm

	DT 30-204010	175.00	10		250940
	DT 30-204010	175.00	10		250940

Additive Sample weighing.

Weighing samples of additive provides for more precise control of feed rate. Up to 5 samples can be weighed. All weights entered are averaged to arrive at a value to be used during operation. The weighing process may be skipped altogether, in which case the calibration weight is used for calculations of feed rate. See the section Weight Calibration at the end of this section.

Feeder Configuration – Simple extrusion:

Touch the ACS logo on the main menu screen to access the configuration menu. See section # for details.

Feeder Type Selection. Select simple extrusion.

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Contents Digital Dosing Disc Additive Feeders Write Down Your Serial Numbers Here For Future Reference Unpacking and Inspection Shipping InfoTable of Contents Appendix a Basic Parameter Settings How to Use This Manual SafetyResponsibility General Safety RegulationsOperate this equipment within design specifications Introduction Functional DescriptionDuo Dual Station Digital Dosing Feeder A250 ControllerUnpacking Quick Start-Up GuideFeeder Configuration Injection Molding Encoder Pulses Motor and alarm utilty selectionPage Shot Size Injection moldingAdditive % DD Pellet Discs Screw Recovery TimeCalibration weight DP Powder Discs DT Pellet & Regrind DiscsDisc Additive Sample weighingRPM Page Recipe Setup for Simple Extrusion Throughput Feeder Configuration Extrusion follower 8400 Bodine Motor and alarm utilty selection Recipe Setup for Simple Extrusion Throughput Speed Disc Calibration Number Thickness Weight CalibrationScreen Screen Screen Installation Installation and Operation882.01749.00 TB #51 TB #54 Initial Operation Recipe Menu RecipesEnter / Edit Recipes Screw Recovery Time Simple Extrusion Recipe Extrusion Follower Recipe Throughput Speed Calibration Screen Screen Prerequisites Status screensCommon Elements Buttons Press Signal Indicator Speed Status IndicatorDisc Motor Indicator Motor Speed Screen Totalizer ScreenThroughput Screen Manual Run / Jog Screen Screw Recovery Times Screen Injection onlySystem Setup Menu Configuration NavigationSystem Setup Navigation Buttons 882.01749.00 882.01749.00 Feeder Type Manufacturer Motor Color Encoder PulsesMaximum Motor Speed Black & silver Speed Alarm Drive TuningDefault Additive Measure Default Shot Size / Throughput Measure Injection Press Additive / Virgin Material Sensor Maximum Press Signal. Extrusion Follower only Press Signal Type. Extrusion Follower onlyMinimum Press Signal. Extrusion Follower only Passwords Screen Digital I/O Monitor Analog / Encoder Monitor Optional FeaturesLevel switches probes Level Sensor Adjustment Screw Optional Additive Hoppers Communication Protocol Interfaces882.01749.00 Virgin Material Supply Hoppers Preventative Maintenance Intervals MaintenanceDD Dosing Module Pellets Removing the shear Installing the shearRemoving the Shear Plate DD dosing Module Dismantling the Dosing Module Removing the DD Disc and Cleaning the Dosing ModuleInstalling Different Types of Dosing Discs Installing the Dosing ModuleDT Dosing Module Pellets and Some Regrind Removing/Replacing the Wiper in the DT Dosing Station Removing the DT Disc and cleaning the dosing station DP Powder Dosing Module Removing/Replacing the DT Disc & Cleaning the Dosing Station Removing the DP Disc and Cleaning the Dosing Station DD Discs Exchangeable Dosing ModulesDT Discs DP DiscsQTY Description Spare Parts DD Dosing UnitsQTY Description DT Dosing UnitsQTY Description DP Dosing UnitsAdditional Spare Parts DD/DT/DPRecipe Formulas Appendix a Basic Parameter SettingsDisc Appendix B Disc Sizing GuidesDisc Min/Max Single Station Digital Dosing Feeder Appendix C DrawingsDuo Digital Dosing Feeder Electrical Schematics of A250 Controller 882.01749.00 Dosing Disc/Shear Order Numbers Appendix D Spare Parts ListReplacement Motor Assembly Part Numbers Sterling, Inc Appendix E Technical Assistance882.01749.00