Sterling 882.01749.00 manual Disc Min/Max

Page 86

 

Disc

 

Disc

 

Min/Max

 

Amount of Material Dispensed

 

Minimum Throughput -

 

Maximum Throughput -

 

 

Nomenclature

 

Disc RPM

 

every Disc Revolution*

 

Continuous Running*

 

Continuous Running*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

35 lbs./ft3

 

44 lbs./ft3

 

35 lbs./ft3

 

44 lbs./ft3

 

35 lbs./ft3

 

44 lbs./ft3

 

DT30 101820

 

101820

 

 

0.2

RPM

 

 

 

 

 

 

 

 

0.75 lb/hr

 

 

1.00 lb/hr

 

 

11.11 lbs/hr

 

 

14.1 lbs/hr

 

 

 

 

 

10 mm thick

 

 

3

RPM

 

 

 

 

 

 

 

 

0.34 kg/hr

 

 

0.43 kg/hr

 

 

5.04 kg/hr

 

 

6.4 kg/hr

 

 

 

 

 

 

0.2

RPM

 

 

 

 

 

 

 

0.75 lb/hr

 

1.00 lb/hr

 

31.11 lbs/hr

 

39.5 lbs/hr

 

 

 

 

18 mm dia.

 

8.4

RPM

 

28.0 g/rev

 

 

35.6 g/rev

 

 

0.34 kg/hr

 

0.43 kg/hr

 

14.11 kg/hr

 

17.9 kg/hr

 

Default

 

 

20 holes

 

 

0.5 RPM

 

 

1.4 g/hole

 

 

1.7 g/hole

 

 

1.85 lbs/hr

 

 

2.31 lbs/hr

 

 

42.23 lbs/hr

 

 

52.7 lbs/hr

 

 

calibration #

 

CT23056

 

 

11.5

RPM

 

 

 

 

 

 

 

 

0.84 kg/hr

 

 

1.05 kg/hr

 

 

19.15 kg/hr

 

 

23.9 kg/hr

 

 

28.00 g/rev

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.0

RPM

 

 

 

 

 

 

 

 

3.7 lbs/hr

 

 

4.70 lbs/hr

 

 

140.76 lbs/hr

 

 

179.0 lbs/hr

 

 

 

 

 

 

 

 

38

RPM

 

 

 

 

 

 

 

 

1.68 kg/hr

 

 

2.14 kg/hr

 

 

63.85 kg/hr

 

 

81.2 kg/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DT30-102520

 

P102520

0.2

RPM

 

 

 

 

 

 

 

0.87 lb/hr

 

1.12 lbs/hr

 

13.10 lbs/hr

 

16.6 lbs/hr

 

“Sure-shot”

 

10 mm thick

3

RPM

 

 

 

 

 

 

 

0.40 kg/hr

 

0.50 kg/hr

 

5.94 kg/hr

 

7.5 kg/hr

 

 

 

 

0.2

RPM

 

 

 

 

 

 

 

0.87 lb/hr

 

1.12 lbs/hr

 

36.67 lbs/hr

 

46.6 lbs/hr

 

 

 

 

Oval Hole

8.4

RPM

 

33.6 g/rev

 

42.7 g/rev

 

0.40 kg/hr

 

0.50 kg/hr

 

16.63 kg/hr

 

21.1 kg/hr

 

 

 

 

18mm x 25mm

0.5

RPM

 

1.3 g/hole

 

1.7 g/hole

 

2.18 lbs/hr

 

2.77 lbs/hr

 

49.77 lbs/hr

 

63.3 lbs/hr

 

 

 

 

20 holes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11.5

RPM

 

 

 

 

 

 

 

0.99 kg/hr

 

1.26 kg/hr

 

22.57 kg/hr

 

28.7 kg/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Default

 

CT66707

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.0

RPM

 

 

 

 

 

 

 

4.36 lbs/hr

 

5.55 lbs/hr

 

165.81 lbs/hr

 

211.1 lbs/hr

 

calibration #

 

 

 

38

RPM

 

 

 

 

 

 

 

1.98 kg/hr

 

2.52 kg/hr

 

75.21 kg/hr

 

95.7 kg/hr

 

33.00 g/rev

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DT30-203012

 

203012

 

0.2

RPM

 

 

 

 

 

 

 

2.51 lbs/hr

 

3.13 lbs/hr

 

37.73 lbs/hr

 

47.1 lbs/hr

 

 

 

 

20 mm thick

 

3

RPM

 

 

 

 

 

 

 

1.14 kg/hr

 

1.42 kg/hr

 

17.11 kg/hr

 

21.3 kg/hr

 

 

 

 

 

0.2

RPM

 

 

 

 

 

 

 

2.51 lbs/hr

 

3.13 lbs/hr

 

105.66 lbs/hr

 

131.9 lbs/hr

 

Default

 

30 mm dia

 

8.4

RPM

 

95.0 g/rev

 

 

118.7 g/rev

 

 

1.14 kg/hr

 

1.42 kg/hr

 

47.93 kg/hr

 

59.8 kg/hr

 

 

12 holes

 

 

0.5

RPM

 

 

7.9 g/hole

 

 

9.8 g/hole

 

 

6.28 lbs/hr

 

 

7.80 lbs/hr

 

 

143.28 lbs/hr

 

 

178.0 lbs/hr

 

 

calibration #

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11.5

RPM

 

 

 

 

 

 

 

 

2.85 kg/hr

 

 

3.54 kg/hr

 

 

65.00 kg/hr

 

 

80.7 kg/hr

 

 

95.00 g/rev

 

CT23060

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.0

RPM

 

 

 

 

 

 

 

 

12.50 lbs/hr

 

 

15.65 lbs/hr

 

 

477.99 lbs/hr

 

 

596.8 lbs/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

38

RPM

 

 

 

 

 

 

 

 

5.70 kg/hr

 

 

7.10 kg/hr

 

 

216.81 kg/hr

 

 

270.7 kg/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DT30-

 

204010F

0.2

RPM

 

 

 

 

 

 

 

4.00 lbs/hr

 

5.00 lbs/hr

 

60.00 lbs/hr

 

75.0 lbs/hr

 

204010F

 

20 mm thick

3

RPM

 

 

 

 

 

 

 

1.80 kg/hr

 

2.25 kg/hr

 

27.22 kg/hr

 

34.0 kg/hr

 

 

 

 

0.2

RPM

 

 

 

 

 

 

 

4.00 lbs/hr

 

5.00 lbs/hr

 

168.00 lbs/hr

 

210.0 lbs/hr

 

 

 

 

40 mm dia

8.4

RPM

 

151.1 g/rev

 

188.7 g/rev

 

1.80 kg/hr

 

2.25 kg/hr

 

76.20 kg/hr

 

95.2 kg/hr

 

 

 

 

10 pockets

0.5

RPM

 

15.1 g/hole

 

18.8 g/hole

 

10.00 lbs/hr

 

12.43 lbs/hr

 

227.74 lbs/hr

 

283.5 lbs/hr

 

Default

 

CT18405

11.5

RPM

 

 

 

 

 

 

 

4.53 kg/hr

 

5.64 kg/hr

 

103.28 kg/hr

 

129.0 kg/hr

 

calibration #

 

 

 

1.0

RPM

 

 

 

 

 

 

 

20.00 lbs/hr

 

25.00 lbs/hr

 

754.65 lbs/hr

 

948.3 lbs/hr

 

150.00 g/rev

 

 

 

38

RPM

 

 

 

 

 

 

 

9.00 kg/hr

 

11.30 kg/hr

 

342.30 kg/hr

 

430.1 kg/hr

 

DP30-250940

 

P250940

 

0.2

RPM

 

 

 

 

 

 

 

0.20 lb/hr

 

0.26 lb/hr

 

3.07 lbs/hr

 

3.87 lbs/hr

 

 

 

 

2.5 mm thick

 

3

RPM

 

 

 

 

 

 

 

0.093 kg/hr

 

0.115 kg/hr

 

1.40 kg/hr

 

1.76 kg/hr

 

 

 

 

 

0.2

RPM

 

 

 

 

 

 

 

0.20 lb/hr

 

0.26 lb/hr

 

8.61 lbs/hr 3.91

 

10.83 lbs/hr

 

 

 

 

9 mm diameter

 

8.4

RPM

 

7.8 g/rev

 

 

9.7 g/rev

 

 

0.093 kg/hr

 

0.115 kg/hr

 

kg/hr

 

4.91 kg/hr

 

Default

 

40 pockets

 

 

0.5

RPM

 

 

0.2 g/hole

 

 

0.24 g/hole

 

 

0.46 lb/hr

 

 

0.60 lb/hr

 

 

10.79 lbs/hr

 

 

13.57 lbs/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

calibration #

 

CT100864

 

 

11.5

RPM

 

 

 

 

 

 

 

 

0.21 kg/hr

 

 

0.27 kg/hr

 

 

4.90 kg/hr

 

 

6.15 kg/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.80 g/rev

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.0

RPM

 

 

 

 

 

 

 

1.00 lb/hr

 

1.30 lbs/hr

 

39.28 lbs/hr

 

49.08 lbs/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

38

RPM

 

 

 

 

 

 

 

0.47 kg/hr

 

0.58 kg/hr

 

17.82 kg/hr

 

22.26 kg/hr

 

DP30-050940

 

P050940

0.2

RPM

 

 

 

 

 

 

 

0.41 lb/hr

 

0.51 lb/hr

 

6.19 lbs/hr

 

7.73 lbs/hr

 

 

 

 

5 mm thick

3

RPM

 

 

 

 

 

 

 

0.187 kg/hr

 

0.23 kg/hr

 

2.81 kg/hr

 

3.51 kg/hr

 

 

 

 

0.2

RPM

 

 

 

 

 

 

 

0.41 lb/hr

 

0.51 lb/hr

 

17.33 lbs/hr

 

21.66 lbs/hr

 

Default

 

9 mm diameter

8.4

RPM

 

15.6 g/rev

 

19.5 g/rev

 

0.187 kg/hr

 

0.23 kg/hr

 

7.86 kg/hr

 

9.82 kg/hr

 

 

40 pockets

0.5

RPM

 

0.3 g/hole

 

0.4 g/hole

 

1.00 lb/hr

 

0.12 lb/hr

 

22.62 lbs/hr

 

28.65 lbs/hr

 

calibration

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11.5

RPM

 

 

 

 

 

 

 

0.45 kg/hr

 

0.57 kg/hr

 

10.62 kg/hr

 

13.80 kg/hr

 

#15.00 g/rev

 

CT100863

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.0

RPM

 

 

 

 

 

 

 

2.00 lbs/hr

 

2.60 lbs/hr

 

78.57 lbs/hr

 

98.16 lbs/hr

 

 

 

 

 

 

38

RPM

 

 

 

 

 

 

 

0.94 kg/hr

 

1.17 kg/hr

 

35.64 kg/hr

 

44.52 kg/hr

882.01749.00

86 of 93

Image 86
Contents Digital Dosing Disc Additive Feeders Write Down Your Serial Numbers Here For Future Reference Shipping Info Unpacking and InspectionTable of Contents Appendix a Basic Parameter Settings Safety How to Use This ManualGeneral Safety Regulations ResponsibilityOperate this equipment within design specifications Functional Description IntroductionA250 Controller Duo Dual Station Digital Dosing FeederQuick Start-Up Guide UnpackingFeeder Configuration Injection Molding Motor and alarm utilty selection Encoder PulsesPage Shot Size Injection moldingAdditive % DD Pellet Discs Screw Recovery TimeCalibration weight Disc DT Pellet & Regrind DiscsDP Powder Discs Additive Sample weighingRPM Page Recipe Setup for Simple Extrusion Throughput Feeder Configuration Extrusion follower 8400 Bodine Motor and alarm utilty selection Recipe Setup for Simple Extrusion Throughput Speed Weight Calibration Disc Calibration Number ThicknessScreen Screen Screen Installation and Operation Installation882.01749.00 TB #51 TB #54 Initial Operation Recipes Recipe MenuEnter / Edit Recipes Screw Recovery Time Simple Extrusion Recipe Extrusion Follower Recipe Throughput Speed Calibration Screen Screen Status screens PrerequisitesCommon Elements Buttons Press Signal Indicator Speed Status IndicatorDisc Motor Indicator Motor Speed Screen Totalizer ScreenThroughput Screen Screw Recovery Times Screen Injection only Manual Run / Jog ScreenConfiguration Navigation System Setup MenuSystem Setup Navigation Buttons 882.01749.00 882.01749.00 Feeder Type Manufacturer Motor Color Encoder PulsesMaximum Motor Speed Black & silver Drive Tuning Speed AlarmDefault Additive Measure Default Shot Size / Throughput Measure Injection Press Additive / Virgin Material Sensor Maximum Press Signal. Extrusion Follower only Press Signal Type. Extrusion Follower onlyMinimum Press Signal. Extrusion Follower only Passwords Screen Digital I/O Monitor Analog / Encoder Monitor Optional FeaturesLevel switches probes Level Sensor Adjustment Screw Communication Protocol Interfaces Optional Additive Hoppers882.01749.00 Virgin Material Supply Hoppers Maintenance Preventative Maintenance IntervalsDD Dosing Module Pellets Removing the shear Installing the shearRemoving the Shear Plate DD dosing Module Removing the DD Disc and Cleaning the Dosing Module Dismantling the Dosing ModuleInstalling the Dosing Module Installing Different Types of Dosing DiscsDT Dosing Module Pellets and Some Regrind Removing/Replacing the Wiper in the DT Dosing Station Removing the DT Disc and cleaning the dosing station DP Powder Dosing Module Removing/Replacing the DT Disc & Cleaning the Dosing Station Removing the DP Disc and Cleaning the Dosing Station DT Discs Exchangeable Dosing ModulesDD Discs DP DiscsSpare Parts DD Dosing Units QTY DescriptionDT Dosing Units QTY DescriptionDP Dosing Units QTY DescriptionDD/DT/DP Additional Spare PartsAppendix a Basic Parameter Settings Recipe FormulasAppendix B Disc Sizing Guides DiscDisc Min/Max Appendix C Drawings Single Station Digital Dosing FeederDuo Digital Dosing Feeder Electrical Schematics of A250 Controller 882.01749.00 Dosing Disc/Shear Order Numbers Appendix D Spare Parts ListReplacement Motor Assembly Part Numbers Appendix E Technical Assistance Sterling, Inc882.01749.00