Sterling 882.01749.00 manual Appendix E Technical Assistance, Sterling, Inc

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Appendix E Technical Assistance

Parts Department

Call toll-free 7am–5pm CST [800] 423-3183 or call [262] 641-8610, Fax [262] 641-8653

The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications, which will maximize your equipment’s performance and efficiency. To assist in expediting your phone or fax order, please have the model and serial number of your unit when you contact us. A customer replacement parts list is included in this manual for your convenience. ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service.

Service Department

Call toll-free 8am–5pm CST [800] 423-3183 or call [262] 641-8610 Emergencies after 5pm CST, call [847] 439-5655

We have a qualified service department ready to help. Service contracts are available for most

Sales Department

Call [262] 641-8610 Monday–Friday, 8am–5pm CST

Our products are sold by a worldwide network of independent sales representatives. Contact our Sales Department for the name of the sales representative nearest you.

Contract Department

Call [262] 641-8610 Monday–Friday, 8am–5pm CST

Let us install your system. The Contract Department offers any or all of these services: project planning; system packages including drawings; equipment, labor, and construction materials; and union or non- union installations

Sterling, Inc.

2900 S. 160th Street

New Berlin, WI 53151

www.sterlco.com

882.01749.00

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Contents Digital Dosing Disc Additive Feeders Write Down Your Serial Numbers Here For Future Reference Shipping Info Unpacking and InspectionTable of Contents Appendix a Basic Parameter Settings Safety How to Use This ManualGeneral Safety Regulations ResponsibilityOperate this equipment within design specifications Functional Description IntroductionA250 Controller Duo Dual Station Digital Dosing FeederQuick Start-Up Guide UnpackingFeeder Configuration Injection Molding Motor and alarm utilty selection Encoder PulsesPage Shot Size Injection moldingAdditive % DD Pellet Discs Screw Recovery TimeCalibration weight DT Pellet & Regrind Discs DP Powder DiscsDisc Additive Sample weighingRPM Page Recipe Setup for Simple Extrusion Throughput Feeder Configuration Extrusion follower 8400 Bodine Motor and alarm utilty selection Recipe Setup for Simple Extrusion Throughput Speed Weight Calibration Disc Calibration Number ThicknessScreen Screen Screen Installation and Operation Installation882.01749.00 TB #51 TB #54 Initial Operation Recipes Recipe MenuEnter / Edit Recipes Screw Recovery Time Simple Extrusion Recipe Extrusion Follower Recipe Throughput Speed Calibration Screen Screen Status screens PrerequisitesCommon Elements Buttons Press Signal Indicator Speed Status IndicatorDisc Motor Indicator Motor Speed Screen Totalizer ScreenThroughput Screen Screw Recovery Times Screen Injection only Manual Run / Jog ScreenConfiguration Navigation System Setup MenuSystem Setup Navigation Buttons 882.01749.00 882.01749.00 Feeder Type Manufacturer Motor Color Encoder PulsesMaximum Motor Speed Black & silver Drive Tuning Speed AlarmDefault Additive Measure Default Shot Size / Throughput Measure Injection Press Additive / Virgin Material Sensor Maximum Press Signal. Extrusion Follower only Press Signal Type. Extrusion Follower onlyMinimum Press Signal. Extrusion Follower only Passwords Screen Digital I/O Monitor Analog / Encoder Monitor Optional FeaturesLevel switches probes Level Sensor Adjustment Screw Communication Protocol Interfaces Optional Additive Hoppers882.01749.00 Virgin Material Supply Hoppers Maintenance Preventative Maintenance IntervalsDD Dosing Module Pellets Removing the shear Installing the shearRemoving the Shear Plate DD dosing Module Removing the DD Disc and Cleaning the Dosing Module Dismantling the Dosing ModuleInstalling the Dosing Module Installing Different Types of Dosing DiscsDT Dosing Module Pellets and Some Regrind Removing/Replacing the Wiper in the DT Dosing Station Removing the DT Disc and cleaning the dosing station DP Powder Dosing Module Removing/Replacing the DT Disc & Cleaning the Dosing Station Removing the DP Disc and Cleaning the Dosing Station Exchangeable Dosing Modules DD DiscsDT Discs DP DiscsSpare Parts DD Dosing Units QTY DescriptionDT Dosing Units QTY DescriptionDP Dosing Units QTY DescriptionDD/DT/DP Additional Spare PartsAppendix a Basic Parameter Settings Recipe FormulasAppendix B Disc Sizing Guides DiscDisc Min/Max Appendix C Drawings Single Station Digital Dosing FeederDuo Digital Dosing Feeder Electrical Schematics of A250 Controller 882.01749.00 Dosing Disc/Shear Order Numbers Appendix D Spare Parts ListReplacement Motor Assembly Part Numbers Appendix E Technical Assistance Sterling, Inc882.01749.00