Sterling 882.01749.00 manual Removing the Shear Plate DD dosing Module, Removing the shear

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4-2 Removing the Shear Plate (“DD dosing Module)

Removing the shear

Figure

1.Turn “Off” off the “On/Off” switch.

2.Disconnect the power supply.

3.Open the toggle latches on the dosing motor.

4.Remove the dosing unit from the dosing motor.

5.Empty the dosing station.

6.Open the profile clamp (B) on the dosing hopper.

7.Remove the dosing hopper from the dosing feeder.

8.Loosen the two screws (C) on the underside of the dosing unit housing (E).

9.Remove the shear (A).

Installing the shear

1.Place the new shear in the dosing unit housing, and ensure that it is positioned correctly.

2.Bolt the shear in place with the two (2) hexagon M5 x 16 socket screws and lock washers.

3.Turn the dosing disc to verify smooth rotation. Replace shear if it is dragging on disc when disc is rotated.

4.Position the dosing hopper on the dosing module, and install the profile clamp (B).

5.Tighten the M10 hex head screw on the profile clamp.

6.Position the dosing unit on the dosing motor, aligning the guide pins.

7.Close the toggle latches, fastening the dosing module to the motor assembly.

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Contents Digital Dosing Disc Additive Feeders Write Down Your Serial Numbers Here For Future Reference Shipping Info Unpacking and InspectionTable of Contents Appendix a Basic Parameter Settings Safety How to Use This ManualGeneral Safety Regulations ResponsibilityOperate this equipment within design specifications Functional Description IntroductionA250 Controller Duo Dual Station Digital Dosing FeederQuick Start-Up Guide UnpackingFeeder Configuration Injection Molding Motor and alarm utilty selection Encoder PulsesPage Additive % Injection moldingShot Size Calibration weight Screw Recovery TimeDD Pellet Discs Disc DT Pellet & Regrind DiscsDP Powder Discs Additive Sample weighingRPM Page Recipe Setup for Simple Extrusion Throughput Feeder Configuration Extrusion follower 8400 Bodine Motor and alarm utilty selection Recipe Setup for Simple Extrusion Throughput Speed Weight Calibration Disc Calibration Number ThicknessScreen Screen Screen Installation and Operation Installation882.01749.00 TB #51 TB #54 Initial Operation Recipes Recipe MenuEnter / Edit Recipes Screw Recovery Time Simple Extrusion Recipe Extrusion Follower Recipe Throughput Speed Calibration Screen Screen Status screens PrerequisitesCommon Elements Buttons Disc Motor Indicator Speed Status IndicatorPress Signal Indicator Throughput Screen Totalizer ScreenMotor Speed Screen Screw Recovery Times Screen Injection only Manual Run / Jog ScreenConfiguration Navigation System Setup MenuSystem Setup Navigation Buttons 882.01749.00 882.01749.00 Feeder Type Maximum Motor Speed Encoder PulsesManufacturer Motor Color Black & silver Drive Tuning Speed AlarmDefault Additive Measure Default Shot Size / Throughput Measure Injection Press Additive / Virgin Material Sensor Minimum Press Signal. Extrusion Follower only Press Signal Type. Extrusion Follower onlyMaximum Press Signal. Extrusion Follower only Passwords Screen Digital I/O Monitor Level switches probes Optional FeaturesAnalog / Encoder Monitor Level Sensor Adjustment Screw Communication Protocol Interfaces Optional Additive Hoppers882.01749.00 Virgin Material Supply Hoppers Maintenance Preventative Maintenance IntervalsDD Dosing Module Pellets Removing the Shear Plate DD dosing Module Installing the shearRemoving the shear Removing the DD Disc and Cleaning the Dosing Module Dismantling the Dosing ModuleInstalling the Dosing Module Installing Different Types of Dosing DiscsDT Dosing Module Pellets and Some Regrind Removing/Replacing the Wiper in the DT Dosing Station Removing the DT Disc and cleaning the dosing station DP Powder Dosing Module Removing/Replacing the DT Disc & Cleaning the Dosing Station Removing the DP Disc and Cleaning the Dosing Station DT Discs Exchangeable Dosing ModulesDD Discs DP DiscsSpare Parts DD Dosing Units QTY DescriptionDT Dosing Units QTY DescriptionDP Dosing Units QTY DescriptionDD/DT/DP Additional Spare PartsAppendix a Basic Parameter Settings Recipe FormulasAppendix B Disc Sizing Guides DiscDisc Min/Max Appendix C Drawings Single Station Digital Dosing FeederDuo Digital Dosing Feeder Electrical Schematics of A250 Controller 882.01749.00 Replacement Motor Assembly Part Numbers Appendix D Spare Parts ListDosing Disc/Shear Order Numbers Appendix E Technical Assistance Sterling, Inc882.01749.00