Sterling
882.01749.00
manual
Install
Parts list
Press Signal Indicator
Password
Default Additive Measure
Maintenance
Configuration Navigation
Level Sensor Adjustment Screw
Drive Tuning
Screw Recovery Time
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Contents
Digital Dosing Disc Additive Feeders
Write Down Your Serial Numbers Here For Future Reference
Shipping Info
Unpacking and Inspection
Table of Contents
Appendix a Basic Parameter Settings
Safety
How to Use This Manual
General Safety Regulations
Responsibility
Operate this equipment within design specifications
Functional Description
Introduction
A250 Controller
Duo Dual Station Digital Dosing Feeder
Quick Start-Up Guide
Unpacking
Feeder Configuration Injection Molding
Motor and alarm utilty selection
Encoder Pulses
Page
Injection molding
Additive %
Shot Size
Screw Recovery Time
Calibration weight
DD Pellet Discs
Disc
DT Pellet & Regrind Discs
DP Powder Discs
Additive Sample weighing
RPM
Page
Recipe Setup for Simple Extrusion
Throughput
Feeder Configuration Extrusion follower
8400 Bodine
Motor and alarm utilty selection
Recipe Setup for Simple Extrusion
Throughput Speed
Weight Calibration
Disc Calibration Number Thickness
Screen
Screen
Screen
Installation and Operation
Installation
882.01749.00
TB #51 TB #54
Initial Operation
Recipes
Recipe Menu
Enter / Edit Recipes
Screw Recovery Time
Simple Extrusion Recipe
Extrusion Follower Recipe
Throughput Speed
Calibration
Screen
Screen
Status screens
Prerequisites
Common Elements Buttons
Speed Status Indicator
Disc Motor Indicator
Press Signal Indicator
Totalizer Screen
Throughput Screen
Motor Speed Screen
Screw Recovery Times Screen Injection only
Manual Run / Jog Screen
Configuration Navigation
System Setup Menu
System Setup Navigation Buttons
882.01749.00
882.01749.00
Feeder Type
Encoder Pulses
Maximum Motor Speed
Manufacturer Motor Color
Black & silver
Drive Tuning
Speed Alarm
Default Additive Measure
Default Shot Size / Throughput Measure Injection Press
Additive / Virgin Material Sensor
Press Signal Type. Extrusion Follower only
Minimum Press Signal. Extrusion Follower only
Maximum Press Signal. Extrusion Follower only
Passwords Screen
Digital I/O Monitor
Optional Features
Level switches probes
Analog / Encoder Monitor
Level Sensor Adjustment Screw
Communication Protocol Interfaces
Optional Additive Hoppers
882.01749.00
Virgin Material Supply Hoppers
Maintenance
Preventative Maintenance Intervals
DD Dosing Module Pellets
Installing the shear
Removing the Shear Plate DD dosing Module
Removing the shear
Removing the DD Disc and Cleaning the Dosing Module
Dismantling the Dosing Module
Installing the Dosing Module
Installing Different Types of Dosing Discs
DT Dosing Module Pellets and Some Regrind
Removing/Replacing the Wiper in the DT Dosing Station
Removing the DT Disc and cleaning the dosing station
DP Powder Dosing Module
Removing/Replacing the DT Disc & Cleaning the Dosing Station
Removing the DP Disc and Cleaning the Dosing Station
DT Discs
Exchangeable Dosing Modules
DD Discs
DP Discs
Spare Parts DD Dosing Units
QTY Description
DT Dosing Units
QTY Description
DP Dosing Units
QTY Description
DD/DT/DP
Additional Spare Parts
Appendix a Basic Parameter Settings
Recipe Formulas
Appendix B Disc Sizing Guides
Disc
Disc Min/Max
Appendix C Drawings
Single Station Digital Dosing Feeder
Duo Digital Dosing Feeder
Electrical Schematics of A250 Controller
882.01749.00
Appendix D Spare Parts List
Replacement Motor Assembly Part Numbers
Dosing Disc/Shear Order Numbers
Appendix E Technical Assistance
Sterling, Inc
882.01749.00
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