Sterling 882.01749.00 manual DP Dosing Units, QTY Description

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			DP Dosing Units

ITEM	PART NO	QTY	U/M DESCRIPTION
1	882.00569.00	1 EA	DISK, HSG, TIGHT TOL, DP30
2	CT66113	2 EA	HOOK FOR DESTACO CLAMP
3	CT99113	2 EA	BEARING 6010 2RSR
4	CT99114	2 EA	RETAINING RING 80X2.5
5	CT66298	1 EA	DISC METERING DP30-5 NYLON
6	CT66109	1 EA	HUB K1DP DISK KCT
7	882.00570.00	1 EA	TRAVERST, TIGHT TOL 5MM, DP30
8	CT99101	2 EA	BEARING 626 2RS D6X19X6
9	CT99102	2 EA	BEARING 6000 2RS 10X26X8
10	882.000571.00	1 EA	DISK, EJECT, TIGHT TOL, DP30, 5MM
11	CT00879	1 EA	BUSHING DISC EJECTION DP30-5
12	CT66290	1 EA	WIPER BLADE DP30-5
13	CT66295	1 EA	AGITATOR DP30 W/SAIL
14	CT99325	1 EA	SEAL V22A DP30/DP50
15	CT66460	1 EA	COUPLING DRIVE DP30 (E)
16	CT1000029.11	4 EA	SCREW PAN PHILLIPS M4X12
17	CT100023.174	2 EA	SCREW SOCKET M6X20
18	CT100139.132	4 EA	SCREW SOCKET FLAT M6X16
19	CT184.30	1 EA	CALIBRATION BOX DT30/DP30 FIN
20	CT99327	1 EA	RETAINING RING 50X2
21	CT66861	2 EA	GASKET COVER CAL BOX CDK/CDD
22	CT18444	2 EA	COVER CALIBRATION BOX CDK/CDD
23	CT100023.172	4 EA	SCREW SOCKET M6X16
24	CT100023.145	4 EA	SCREW SOCKET M4X40
25	CT00641	1 EA	WIPER BLADE DP30-2.5
26	CT25013	1 EA	DISC METERING DP30-2.5 NYLON
27	CT25014	1 EA	DISK, EJECT, TIGHT TOL, 5MM DP30
28	CT25015	1 EA	BUSHING DISC EJECTION DP30-5
29	882.00593.00	1 EA	TRAVERSE, TIGHT TOL, 5MM, DP30
30	CT66853	1 EA	DRIVE CALIBRATION BOX CDK
31	CT66296	1 EA	DP30, STANDARD AGITATOR
32	CT66864	1 EA	TRAY CAL BOX

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Contents Digital Dosing Disc Additive Feeders Write Down Your Serial Numbers Here For Future Reference Shipping Info Unpacking and InspectionTable of Contents Appendix a Basic Parameter Settings Safety How to Use This ManualGeneral Safety Regulations ResponsibilityOperate this equipment within design specifications Functional Description IntroductionA250 Controller Duo Dual Station Digital Dosing FeederQuick Start-Up Guide UnpackingFeeder Configuration Injection Molding Motor and alarm utilty selection Encoder PulsesPage Additive % Injection moldingShot Size Calibration weight Screw Recovery TimeDD Pellet Discs Disc DT Pellet & Regrind DiscsDP Powder Discs Additive Sample weighingRPM Page Recipe Setup for Simple Extrusion Throughput Feeder Configuration Extrusion follower 8400 Bodine Motor and alarm utilty selection Recipe Setup for Simple Extrusion Throughput Speed Weight Calibration Disc Calibration Number ThicknessScreen Screen Screen Installation and Operation Installation882.01749.00 TB #51 TB #54 Initial Operation Recipes Recipe MenuEnter / Edit Recipes Screw Recovery Time Simple Extrusion Recipe Extrusion Follower Recipe Throughput Speed Calibration Screen Screen Status screens PrerequisitesCommon Elements Buttons Disc Motor Indicator Speed Status IndicatorPress Signal Indicator Throughput Screen Totalizer ScreenMotor Speed Screen Screw Recovery Times Screen Injection only Manual Run / Jog ScreenConfiguration Navigation System Setup MenuSystem Setup Navigation Buttons 882.01749.00 882.01749.00 Feeder Type Maximum Motor Speed Encoder PulsesManufacturer Motor Color Black & silver Drive Tuning Speed AlarmDefault Additive Measure Default Shot Size / Throughput Measure Injection Press Additive / Virgin Material Sensor Minimum Press Signal. Extrusion Follower only Press Signal Type. Extrusion Follower onlyMaximum Press Signal. Extrusion Follower only Passwords Screen Digital I/O Monitor Level switches probes Optional FeaturesAnalog / Encoder Monitor Level Sensor Adjustment Screw Communication Protocol Interfaces Optional Additive Hoppers882.01749.00 Virgin Material Supply Hoppers Maintenance Preventative Maintenance IntervalsDD Dosing Module Pellets Removing the Shear Plate DD dosing Module Installing the shearRemoving the shear Removing the DD Disc and Cleaning the Dosing Module Dismantling the Dosing ModuleInstalling the Dosing Module Installing Different Types of Dosing DiscsDT Dosing Module Pellets and Some Regrind Removing/Replacing the Wiper in the DT Dosing Station Removing the DT Disc and cleaning the dosing station DP Powder Dosing Module Removing/Replacing the DT Disc & Cleaning the Dosing Station Removing the DP Disc and Cleaning the Dosing Station DT Discs Exchangeable Dosing ModulesDD Discs DP DiscsSpare Parts DD Dosing Units QTY DescriptionDT Dosing Units QTY DescriptionDP Dosing Units QTY DescriptionDD/DT/DP Additional Spare PartsAppendix a Basic Parameter Settings Recipe FormulasAppendix B Disc Sizing Guides DiscDisc Min/Max Appendix C Drawings Single Station Digital Dosing FeederDuo Digital Dosing Feeder Electrical Schematics of A250 Controller 882.01749.00 Replacement Motor Assembly Part Numbers Appendix D Spare Parts ListDosing Disc/Shear Order Numbers Appendix E Technical Assistance Sterling, Inc882.01749.00