Hobart Welding Products OM-474 manual From Hobart to You

Page 2

From Hobart to You

Thank you and congratulations on choosing Hobart.

Now you can get the job done and get it done right.

We know you don’t have time to do it any other way.

This Owner’s Manual is designed to help you get the most out of your Hobart products. Please take time to read the Safety precautions. They will help you

 

 

protect yourself against

 

 

potential hazards on the

 

 

worksite. We’ve made

 

 

installation and operation

 

 

quick and easy. With Hobart you can count on

 

 

years of reliable service with proper

 

 

maintenance. And if for some reason the unit

Hobart is

registered to the

needs repair, there’s a Troubleshooting section

ISO 9001

Quality System

that will help you figure out what the problem

Standard.

 

is. The parts list will then help you to decide

 

 

 

 

which exact part you may need to fix the

 

 

problem. Warranty and service information for

 

 

your particular model are also provided.

Hobart Welders manufactures a full line of welders and welding related equipment. For information on other quality Hobart products, contact your local Hobart distributor to receive the latest full line catalog or individual catalog sheets. To locate your nearest

distributor or service agency call 1-877-Hobart1.

Hobart offers a Technical Manual which provides more detailed service and parts information for your unit. To obtain a Technical Manual, contact your local distributor. Your distributor can also supply you with Welding Process Manuals such as SMAW, GTAW, GMAW, and GMAW-P.

Page 1 Page 3
Image 2
Page 1 Page 3
Contents Description OM-474Processes JulyFrom Hobart to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skinEngine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fireRadiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interferenceUN Choc Électrique peut tuer Signification des symbolesConsignes DE Sécurité Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécuritéInformation sur les champs électromagnétiques Consignes relatives aux stimulateurs cardiaquesWeld, Power, And Engine Specifications SpecificationsSymbols And Definitions DefinitionsWeight Dimensions, Weights, And Operating AnglesDimensions Fuel Consumption60% Duty Cycle At 350 Amperes AC Auxiliary PowerDuty Cycle And Overheating Minutes Welding12.5 KVA/KW Three-Phase Auxiliary Power Plant No Weld Load Optional AC Power Plant Curves5 KVA/KW Single-Phase Auxiliary Power Plant No Weld Load AC Amperes CV/DC Models with Optional CV-3 Module Volt-Ampere CurvesDC Volts CC/DC Standard 100 Ranges 190-Max 110-270Connecting The Battery InstallationInstalling Welding Generator Engine Prestart Checks Installing MufflerTemperatures below 0 F -18C 13 mm Full Diesel Valve Open Do not use gasoline. Gasoline will damage engine100 ft 30 m Or Less Connecting To Weld Output TerminalsSelecting Weld Cable Sizes 10 100% Duty CycleSocket Information Remote 14 Receptacle RC3 Information Optional, See SectionTerminal Strip 3T Connections Optional Stop engineOperating Welding Generator Front Panel Controls See SectionDescription Of Front Panel Controls See Section Ampere Range SwitchDo not switch under load Stop engine and fix trouble if either warning light goes onRemote Control Optional Example Combination remote amperage controlOperating Auxiliary Equipment Volt Duplex And Optional Gfci ReceptaclesVolt Duplex Receptacle Optional Open ContactFront Connecting Optional Auxiliary Power PlantSet Engine Control switch to Run when using auxiliary power Maintenance and Troubleshooting Maintenance Label Do not clean housing with air hose Servicing Air CleanerTo Clean air filter To drain water from fuel system Servicing Fuel SystemStop engine and let cool To replace fuel filterEngine Speed No Load Adjusting Engine SpeedIdle Speed Adjustment Changing Engine Oil And Filter Overload Protection If any fuse or circuit breakerWelding Inspecting And Cleaning Optional Spark Arrestor MufflerTroubleshooting Trouble RemedyAuxiliary Power Engine Coolant temperature gets too high see SectionCheck engine control switch, and replace if necessary See engine manualOM-474 Electrical Diagrams Circuit Diagram For Welding Generator For Standard ModelsOM-474 193 989-B RUN-IN Procedure WetstackingRun-In Procedure Using Load Bank Load BankBank/grid Run-In Procedure Using Resistance GridDo not touch hot exhaust From flammablesGrounding Generator To Truck Or Trailer Frame Auxiliary Power GuidelinesSelecting Equipment Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codesIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xItem 4 is not necessary if circuit Typical Connections To Supply Standby PowerWelding Generator Auxiliary Power output circuit Protection is already presentSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 101 102 105 104 10365 66 Includes Items Dia Part Description Mkgs Quantity PLG9,RC9 PC4 Control Box w/Components -4 Item Control Box w/ComponentsGenerator Generator -1 Item Panel, Front w/Components Panel, Front w/Components -1 Item Page Service SupportCall Contact your Distributor forHobart Welding Products
Top Page Image Contents