Hobart Welding Products OM-474 manual Auxiliary Power

Page 36

Trouble

Remedy

 

 

 

Have Factory Authorized Service Agent check field current regulator board PC1.

 

 

Low open-circuit voltage.

Place optional Process switch in correct position (see Section 5-1)

 

 

 

Check engine weld/power speed, and adjust if necessary (see Section 7-5).

 

 

 

Have Factory Authorized Service Agent check field current regulator board PC1 and optional CV-3 regu-

 

lator board PC2.

 

 

Maximum weld output only in each am-

Have Factory Authorized Service Agent check Amperage/Voltage Adjust control R1, capacitor C8,

pere range.

diode D9, integrated rectifier SR4, control relay CR3, field current regulator board PC1, and optional

 

CV-3 regulator board PC2.

 

 

No CV weld output (units with remote

Check connections to Remote 14 receptacle RC3 and terminal strip 3T (see Sections 4-7 and 4-8).

control or CV-3 option only).

 

 

 

 

Repair or replace remote control device.

 

 

 

Have Factory Authorized Service Agent check connector board PC5 and connections.

 

 

Wire feeder does not work (models with

Reset circuit breaker CB3 and/or CB4 (see Section 7-7).

CV-3 option).

 

 

 

 

Check connections to Remote 14 receptacle RC3 and terminal strip 3T (see Sections 4-7 and 4-8).

 

 

 

Repair or replace wire feeder.

 

 

No amperage control (or voltage control

Place Amperage/Voltage Adjust switch in correct position.

on models with CV-3 option).

 

 

 

 

Check connections to Remote 14 receptacle RC3 and terminal strip 3T (see Sections 4-7 and 4-8).

 

 

 

Repair or replace remote control device.

 

 

 

Have Factory Authorized Service Agent check Amperage/Voltage Adjust control R1 and optional CV-3

 

regulator board PC2.

 

 

Low CV weld output (models with CV-3

Set Ampere Range switch to highest range.

option).

 

 

 

Min or max CV weld output only (models

Check position of Amperage/Voltage Adjust control and Amperage/Voltage Adjust switch.

with CV-3 option).

 

 

 

 

Repair or replace remote control device.

 

 

 

Have Factory Authorized Service Agent check optional CV-3 regulator board PC2.

 

 

B. Auxiliary Power

Trouble

Remedy

 

 

No output at auxiliary power ac

Reset circuit breaker CB1 and/or CB2 (see Section 6-1).

receptacles.

 

 

 

 

Disconnect equipment from ac receptacles during start-up.

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings.

 

 

High or low voltage at auxiliary power

Check engine weld/power speed, and adjust if necessary (see Section 7-5).

ac receptacles.

 

 

 

 

Have Factory Authorized Service Agent check field current resistor R3.

 

 

No or low output at optional auxiliary

Place optional Output (Electrode) Control switch in On (Hot) position, or move to Remote position and

power plant.

connect remote contactor to Remote 14 receptacle RC3 or terminal strip 3T (see Sections 4-7, 4-8,

 

and 5-1).

 

 

 

Place optional Amperage/Voltage Adjust switch in Panel position, or move to Remote position and

 

connect remote amperage control to Remote 14 receptacle RC3 or terminal strip 3T (see Sections

 

4-7, 4-8, and 5-1)

 

 

 

Place optional remote amperage control in maximum position (see Section 5-3).

 

 

 

Place optional Process switch in Stick position (see Section 5-1).

 

 

 

Check fuses F1, F2, and F3 and replace as necessary (see Section 6-3).

 

 

 

Check engine weld/power speed, and adjust if necessary (see Section 7-5).

 

 

OM-474 Page 32

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Contents OM-474 ProcessesDescription JulyFrom Hobart to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE Sécurité Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sécurité Information sur les champs électromagnétiquesLE Soudage À L’ARC risque de provoquer des interférences Consignes relatives aux stimulateurs cardiaquesSpecifications Symbols And DefinitionsWeld, Power, And Engine Specifications DefinitionsDimensions, Weights, And Operating Angles DimensionsWeight Fuel ConsumptionAC Auxiliary Power Duty Cycle And Overheating60% Duty Cycle At 350 Amperes Minutes WeldingOptional AC Power Plant Curves 5 KVA/KW Single-Phase Auxiliary Power Plant No Weld Load12.5 KVA/KW Three-Phase Auxiliary Power Plant No Weld Load Volt-Ampere Curves DC Volts CC/DC StandardAC Amperes CV/DC Models with Optional CV-3 Module 100 Ranges 190-Max 110-270Installation Installing Welding GeneratorConnecting The Battery Installing Muffler Temperatures below 0 F -18C 13 mm Full Diesel Valve OpenEngine Prestart Checks Do not use gasoline. Gasoline will damage engineConnecting To Weld Output Terminals Selecting Weld Cable Sizes100 ft 30 m Or Less 10 100% Duty CycleRemote 14 Receptacle RC3 Information Optional, See Section Terminal Strip 3T Connections OptionalSocket Information Stop engineOperating Welding Generator Front Panel Controls See SectionAmpere Range Switch Do not switch under loadDescription Of Front Panel Controls See Section Stop engine and fix trouble if either warning light goes onRemote Control Optional Example Combination remote amperage controlOperating Auxiliary Equipment Volt Duplex And Optional Gfci ReceptaclesVolt Duplex Receptacle Optional Open ContactConnecting Optional Auxiliary Power Plant Set Engine Control switch to Run when using auxiliary powerFront Maintenance and Troubleshooting Maintenance Label Servicing Air Cleaner To Clean air filterDo not clean housing with air hose Servicing Fuel System Stop engine and let coolTo drain water from fuel system To replace fuel filterAdjusting Engine Speed Idle Speed AdjustmentEngine Speed No Load Changing Engine Oil And Filter Overload Protection If any fuse or circuit breakerInspecting And Cleaning Optional Spark Arrestor Muffler TroubleshootingWelding Trouble RemedyAuxiliary Power Coolant temperature gets too high see Section Check engine control switch, and replace if necessaryEngine See engine manualOM-474 Electrical Diagrams Circuit Diagram For Welding Generator For Standard ModelsOM-474 193 989-B RUN-IN Procedure WetstackingRun-In Procedure Using Load Bank Load BankRun-In Procedure Using Resistance Grid Do not touch hot exhaustBank/grid From flammablesAuxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Use ground device as stated in electrical codesApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Welding Generator Auxiliary Power output circuitItem 4 is not necessary if circuit Protection is already presentSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 101 102 105 104 10365 66 Includes Items Dia Part Description Mkgs Quantity PLG9,RC9 PC4 Control Box w/Components -4 Item Control Box w/ComponentsGenerator Generator -1 Item Panel, Front w/Components Panel, Front w/Components -1 Item Page Service SupportContact your Distributor for Hobart Welding ProductsCall