Hobart Welding Products
OM-474
manual
Troubleshooting
Specifications
Install
Parts list
Electrical Diagrams
Symbol Usage
Dimension
Maintenance
Battery Explosion can Blind
RUN-IN Procedure
Page 62
Notes
Page 61
Page 63
Image 62
Page 61
Page 63
Contents
Description
OM-474
Processes
July
From Hobart to You
Table of Contents
Page
Electric Shock can kill
Symbol Usage
Arc Welding Hazards
ARC Rays can burn eyes and skin
Engine Hazards
Engine Exhaust Gases can kill
Battery Explosion can Blind
Moving Parts can cause injury
Engine Heat can cause fire
Radiation can cause interference
Principal Safety Standards
EMF Information
ARC Welding can cause interference
UN Choc Électrique peut tuer
Signification des symboles
Consignes DE Sécurité Lire Avant Utilisation
LES Fumées ET LES GAZ peuvent être dangereux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
LE Bruit peut affecter l’ouïe
LA Chaleur DU Moteur peut pro- voquer un incendie
DES Organes Mobiles peuvent provoquer des blessures
’EXPLOSION DE LA Batterie peut
LA Chute DE L’APPAREIL peut blesser
LE Soudage À L’ARC risque de provoquer des interférences
Principales normes de sécurité
Information sur les champs électromagnétiques
Consignes relatives aux stimulateurs cardiaques
Weld, Power, And Engine Specifications
Specifications
Symbols And Definitions
Definitions
Weight
Dimensions, Weights, And Operating Angles
Dimensions
Fuel Consumption
60% Duty Cycle At 350 Amperes
AC Auxiliary Power
Duty Cycle And Overheating
Minutes Welding
12.5 KVA/KW Three-Phase Auxiliary Power Plant No Weld Load
Optional AC Power Plant Curves
5 KVA/KW Single-Phase Auxiliary Power Plant No Weld Load
AC Amperes CV/DC Models with Optional CV-3 Module
Volt-Ampere Curves
DC Volts CC/DC Standard
100 Ranges 190-Max 110-270
Connecting The Battery
Installation
Installing Welding Generator
Engine Prestart Checks
Installing Muffler
Temperatures below 0 F -18C 13 mm Full Diesel Valve Open
Do not use gasoline. Gasoline will damage engine
100 ft 30 m Or Less
Connecting To Weld Output Terminals
Selecting Weld Cable Sizes
10 100% Duty Cycle
Socket Information
Remote 14 Receptacle RC3 Information Optional, See Section
Terminal Strip 3T Connections Optional
Stop engine
Operating Welding Generator
Front Panel Controls See Section
Description Of Front Panel Controls See Section
Ampere Range Switch
Do not switch under load
Stop engine and fix trouble if either warning light goes on
Remote Control Optional
Example Combination remote amperage control
Operating Auxiliary Equipment
Volt Duplex And Optional Gfci Receptacles
Volt Duplex Receptacle Optional
Open Contact
Front
Connecting Optional Auxiliary Power Plant
Set Engine Control switch to Run when using auxiliary power
Maintenance and Troubleshooting
Maintenance Label
Do not clean housing with air hose
Servicing Air Cleaner
To Clean air filter
To drain water from fuel system
Servicing Fuel System
Stop engine and let cool
To replace fuel filter
Engine Speed No Load
Adjusting Engine Speed
Idle Speed Adjustment
Changing Engine Oil And Filter
Overload Protection
If any fuse or circuit breaker
Welding
Inspecting And Cleaning Optional Spark Arrestor Muffler
Troubleshooting
Trouble Remedy
Auxiliary Power
Engine
Coolant temperature gets too high see Section
Check engine control switch, and replace if necessary
See engine manual
OM-474
Electrical Diagrams
Circuit Diagram For Welding Generator For Standard Models
OM-474
193 989-B
RUN-IN Procedure
Wetstacking
Run-In Procedure Using Load Bank
Load Bank
Bank/grid
Run-In Procedure Using Resistance Grid
Do not touch hot exhaust
From flammables
Grounding Generator To Truck Or Trailer Frame
Auxiliary Power Guidelines
Selecting Equipment
Earth ground if supplying
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Use ground device as stated in electrical codes
Industrial Motors Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Single-Phase Induction Motor Starting Requirements
Power Required To Start Motor
How Much Power Can Generator Supply?
KVA/HP x HP x
Item 4 is not necessary if circuit
Typical Connections To Supply Standby Power
Welding Generator Auxiliary Power output circuit
Protection is already present
Selecting Extension Cord Use Shortest Cord Possible
Current Load Watts Amperes
Parts List
101 102 105 104 103
65 66 Includes Items
Dia Part Description Mkgs Quantity
PLG9,RC9
PC4
Control Box w/Components -4 Item
Control Box w/Components
Generator
Generator -1 Item
Panel, Front w/Components
Panel, Front w/Components -1 Item
Page
Service
Support
Call
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Hobart Welding Products
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