Hobart Welding Products OM-474 Run-In Procedure Using Resistance Grid, Do not touch hot exhaust

Page 44

9-3. Run-In Procedure Using Resistance Grid

 

 

 

Y Stop engine.

 

 

 

Y Do not touch hot exhaust

 

 

 

 

pipe, engine parts, or load

 

 

 

 

bank/grid.

 

 

 

Y Keep exhaust and pipe away

 

 

 

 

from flammables.

 

 

 

1

Resistance Grid

 

 

 

Use grid sized for generator rated

 

 

 

output.

 

 

 

Turn Off grid.

 

 

 

2

Welding Generator

6

 

 

Place A/V range switch in maxi-

 

 

mum position, A/V control in mini-

 

 

 

 

 

 

mum position, and Output Selector

 

 

 

switch (if present) in either DC

 

2

1

position.

 

 

 

3

Weld Cables

 

 

 

Connect grid to generator weld

 

 

 

output terminals using proper size

 

 

 

weld cables with correct connec-

 

 

 

tors (polarity is not important).

 

 

 

4

Voltmeter

 

 

 

5 Clamp-On Ammeter

 

 

 

Connect voltmeter and ammeter as

 

 

 

shown, if not provided on generator.

 

 

 

Start engine and run for several

 

 

 

minutes.

 

 

 

Set grid switches and then adjust

 

 

 

generator A/V control so load

 

5

 

equals rated generator output (see

3

 

nameplate).

4

 

 

Check generator and meters after

 

 

 

first five minutes then every fifteen

 

 

 

minutes to be sure generator is

 

 

 

loaded properly.

+

 

 

. Check oil level frequently dur-

 

 

 

 

ing run-in; add oil if needed.

 

 

 

After one hour (minimum), place

 

 

 

A/V control in minimum position,

 

 

 

then shut down grid to remove load.

 

 

 

Run engine several minutes at no

 

 

 

load.

 

 

 

Y Stop engine and let cool.

 

 

 

6

Engine Exhaust Pipe

 

 

 

Repeat procedure if wetstacking is

 

 

 

present.

S-0684

OM-474 Page 40

Image 44
Contents OM-474 ProcessesDescription JulyFrom Hobart to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE Sécurité Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sécurité Information sur les champs électromagnétiquesLE Soudage À L’ARC risque de provoquer des interférences Consignes relatives aux stimulateurs cardiaquesSpecifications Symbols And DefinitionsWeld, Power, And Engine Specifications DefinitionsDimensions, Weights, And Operating Angles DimensionsWeight Fuel ConsumptionAC Auxiliary Power Duty Cycle And Overheating60% Duty Cycle At 350 Amperes Minutes Welding12.5 KVA/KW Three-Phase Auxiliary Power Plant No Weld Load Optional AC Power Plant Curves5 KVA/KW Single-Phase Auxiliary Power Plant No Weld Load Volt-Ampere Curves DC Volts CC/DC StandardAC Amperes CV/DC Models with Optional CV-3 Module 100 Ranges 190-Max 110-270Connecting The Battery InstallationInstalling Welding Generator Installing Muffler Temperatures below 0 F -18C 13 mm Full Diesel Valve OpenEngine Prestart Checks Do not use gasoline. Gasoline will damage engineConnecting To Weld Output Terminals Selecting Weld Cable Sizes100 ft 30 m Or Less 10 100% Duty CycleRemote 14 Receptacle RC3 Information Optional, See Section Terminal Strip 3T Connections OptionalSocket Information Stop engineOperating Welding Generator Front Panel Controls See SectionAmpere Range Switch Do not switch under loadDescription Of Front Panel Controls See Section Stop engine and fix trouble if either warning light goes onRemote Control Optional Example Combination remote amperage controlOperating Auxiliary Equipment Volt Duplex And Optional Gfci ReceptaclesVolt Duplex Receptacle Optional Open ContactFront Connecting Optional Auxiliary Power PlantSet Engine Control switch to Run when using auxiliary power Maintenance and Troubleshooting Maintenance Label Do not clean housing with air hose Servicing Air CleanerTo Clean air filter Servicing Fuel System Stop engine and let coolTo drain water from fuel system To replace fuel filterEngine Speed No Load Adjusting Engine SpeedIdle Speed Adjustment Changing Engine Oil And Filter Overload Protection If any fuse or circuit breakerInspecting And Cleaning Optional Spark Arrestor Muffler TroubleshootingWelding Trouble RemedyAuxiliary Power Coolant temperature gets too high see Section Check engine control switch, and replace if necessaryEngine See engine manualOM-474 Electrical Diagrams Circuit Diagram For Welding Generator For Standard ModelsOM-474 193 989-B RUN-IN Procedure WetstackingRun-In Procedure Using Load Bank Load BankRun-In Procedure Using Resistance Grid Do not touch hot exhaustBank/grid From flammablesGrounding Generator To Truck Or Trailer Frame Auxiliary Power GuidelinesSelecting Equipment Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Use ground device as stated in electrical codesApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Welding Generator Auxiliary Power output circuitItem 4 is not necessary if circuit Protection is already presentSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 101 102 105 104 10365 66 Includes Items Dia Part Description Mkgs Quantity PLG9,RC9 PC4 Control Box w/Components -4 Item Control Box w/ComponentsGenerator Generator -1 Item Panel, Front w/Components Panel, Front w/Components -1 Item Page Service SupportCall Contact your Distributor forHobart Welding Products